servo

463 Articles

A (Mostly) 3D Printed Servo/Gear Reduction

October 14, 2019 by 5 Comments

This servo/gear reduction was assembled with almost all 3D-printed parts. Apart from a brushed 36 V DC-motor, a stainless steel shaft, and screws for holding the servo together, the only other non-printed part is the BTS7960B motor driver.

Some interesting stats about the plastic servo – its stall torque is about 55 kg/cm, reaching a peak current draw of 18 A when using a 6s LiPo battery outputting 22-24 V. The shaft rotates using two 20 mm holes and lubrication. (Ball bearings were originally in the design, but they didn’t arrive on time for the assembly.)

The holes of the gears are 6.2 mm in diameter in order to fit around the shaft, although some care is taken to sand or fill the opening depending on the quality of the 3D print.

This isn’t [Brian Brocken]’s only attempt at 3D-printing gears. He’s also built several crawling robots, a turntable, and a wind up car made entirely from acrylic. The .stl files for the project are all available online for anyone looking to make their own 3D-printed servo gears.

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Superbly Synchronized Servos Swaying Softly

September 18, 2019 by 4 Comments

LEDs and blinky projects are great, and will likely never fade from our favor. But would you look at this sweeping beauty? This mesmerizing display is made from 36 micro servos with partial Popsicle sticks pasted on the arms. After seeing a huge display with 450 servos at an art museum, [Doug Domke] was inspired to make a scaled-down version.

What [Doug] didn’t scale down is the delightful visuals that simple servo motion can produce. The code produces a three-minute looping show that gets progressively more awesome, and you can stare at that after the break. Behind the pegboard, a single, hardworking Arduino Uno controls three 16-channel PWM controllers that sweep the servos. We like to imagine things other than Popsicle sticks swirling around, like little paper pinwheels, or maybe optical illusion wheels for people with strong stomachs.

You won’t see these in the video, but there are five ultrasonic sensors mounted face-up on the back of the pegboard. [Doug] has optional code built in to allow the servo sticks to follow hand movement. We hope he’ll upload a demo of that feature soon.

Servos can be hypnotic as well as helpful, as we saw in this 114-servo word clock.

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3D Printed Pen Plotter Is As Big As You Need It To Be

August 26, 2019 by 17 Comments

There’s nothing quite like building something to your own personal specifications. It’s why desktop 3D printers are such a powerful tool, and why this scalable plotter from the [Lost Projects Office] is so appealing. You just print out the end pieces and then pair it with rods of your desired length. If you’ve got some unusually large computer-controlled scribbling in mind, this is the project for you.

The design, which the team calls the Deep Ink Diver (d.i.d) is inspired by another plotter that [JuanGg] created. While the fundamentals are the same, d.i.d admittedly looks quite a bit more polished. In fact, if your 3D printed parts look good enough, this could probably pass for a commercial product.

For the electronics, the plotter uses an Arduino Uno and a matching CNC Shield. Two NEMA 17 stepper motors are used for motion: one to spin the rod that advances the paper, and the other connected to a standard GT2 belt and pulley to move the pen back and forth.

We particularly like the way [Lost Projects Office] handled lifting the pen off the paper. In the original design a solenoid was used, which took a bit of extra circuitry to drive from the CNC Shield. But for the d.i.d, a standard SG90 servo is used to lift up the arm that the pen is attached to. A small piece of elastic puts tension on the assembly so it will drop back down when the servo releases.

If this plotter isn’t quite what you’re after, don’t worry. There’s more where that came from. We’ve seen a number of very interesting 3D printed plotters that are just begging for a spot in your OctoPrint queue.

Etch-A-Selfie

July 30, 2019 by 5 Comments

Taking a selfie before the modern smartphone era was a true endeavor. Flip phones didn’t have forward-facing cameras, and if you want to go really far back to the days of film cameras, you needed to set a timer on your camera and hope, or get a physical remote shutter. You could also try and create a self portrait on an Etch a Sketch, too, but this would take a lot of time and artistic skill. Luckily in the modern world, we can bring some of this old technology into the future and add a robot to create interesting retro selfies – without needing to be an artist.

The device from [im-pro] attaches two servos to the Etch a Sketch knobs. This isn’t really a new idea in itself, but the device also includes a front-facing camera, taking advantage of particularly inexpensive ESP32 Camera modules. Combining the camera features with [Bart Dring]’s ESP32 Grbl port is a winner. Check the code in [im-pro]’s GitHub.

Once the picture is taken, the ESP32 at the heart of the build handles the image processing and then drawing the image on the Etch a Sketch. The robot needs a black and white image to draw, and an algorithm for doing it without “lifting” the drawing tool, and these tasks stretch the capabilities of such a small processor. It takes some time to work, but in the end the results speak for themselves.

The final project is definitely worth looking for, if not for the interesting ESP32-controlled robot than for the image processing algorithim implementation. The ESP32 is a truly versatile platform, though, and is useful for building almost anything.

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Tea Bot Solves Another First World Problem

July 24, 2019 by 19 Comments

In the movie Wall-E, future humans live in floating chairs and have everything done for them. Today, we grumble if we have to go to physically find a light switch or a remote control. How far away can floating chairs with screens be? T2, the Tea Bot, gets us one step closer to that. Using a laser-cut frame, an ESP8266, and a servo motor, the T2 brews your tea for exactly the right amount of time.

We were kind of hoping the robot would at least dunk the tea bag in and out, but it does provide a web interface that lets you select the brew. Of course, the code is available, so you could make modifications — maybe turn on a hotplate underneath the cup.

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Let A Spooky Owl Tell You The Weather

June 18, 2019 by 2 Comments

There can be few readers who were young in the 1970s who did not want to share in the adventures of the fearless animated ghost-hunting young crime-fighters of Scooby-Doo. What do you remember from the series though? The Mystery Machine van? Scooby snacks? Or perhaps the improbably haunted theme parks whose owners would have got away with it if it hadn’t been for those pesky kids? For [Alex Shakespeare] it seems to have been the trope of haunted pictures whose subject’s eyes would follow the protagonists around the room, because when he made a wall-mounted weather indicator he gave it an owl with eyes doing just that.

The weather part of the device is straightforward enough, an ESP8266 board drives a set of servos that move dial indicators according to data from the Dark Sky API. The owl’s moving googly eyes are the party piece though, for them the ESP takes input from an Adafruit AMG8833 thermal sensor array and drives a servo and lever arrangement to do the moving. Finally, the thermal camera’s output is available to see on the ESP’s web server. All the details of the project can be found via a GitHub repository.

The result is shown in the video below the break, and as you might expect in the spirit of its inspiration it’s more comedic than haunting. But maybe there’s the root of the popularity of artworks that follow the viewer, of which this is merely the latest in a long line.

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Robot Arms Nudge The Hands Of Time In The Strangest Clock

May 9, 2019 by 8 Comments

We see a lot of clocks here at Hackaday. Digital clocks, retro clocks, lots of Nixie clocks, binary clocks, and clocks that appear to be designed specifically to be unreadable. But this dual-servo kinematic clock is something we haven’t seen yet, and it’s certainly worth a mention.

[mircemk]’s idea is simple and hearkens back to grammar school days when [Teacher] put a large cardboard clock dial on the blackboard and went through the “big hand, little hand” drill. In this case, the static cardboard clock has been replaced by a 3D-printed dial and hands, while a pair of servos linked together by two arms takes the place of the teacher. The video below shows it in action; the joint in the linkage between the two servos has a screw sticking out that can be maneuvered across the clock face to reposition the hands. It’s a little jittery, though; [mircemk] might want to tune the servo loops up a bit or tighten the linkage joints to make things a little smoother.

Even with the shakes, we find it wonderfully weird and hard to stop watching. It reminds us a bit of this luminous plotting clock from a while back – same linkage, different display.

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