The return of Supercon is taking place in just a month. We’ve got 45 fantastic talks and workshops planned for the three-day weekend, and they are as varied and inspiring as the Hackaday community itself. From molecules to military connectors, here’s an even dozen talks to whet your appetite.
With the holiday season, you might turn to paper plates to cut down on dishwashing after having family or friends over. But what do you do with the extras? If you are [TKOR] you make some speakers. The process is fairly simple and if you know how a speaker works, you won’t find any surprises, but there are some neat techniques you might pick up. You can see the video below.
A drill and a steel rod help with the coil winding duty. You can probably adapt the technique to make other kinds of coils and we’d rig up an encoder to count revolutions, too.
Building a Bluetooth speaker is easy with the availability of cheap Bluetooth receivers, but surprisingly there isn’t a simple way to build a pair of truly wireless stereo speakers. [Matt] from DIY Perks realized that modern Bluetooth earbuds contain all the electronics to do just that.
Due to the popularity of these earbuds, a broken pair can be picked up very cheaply on eBay. Usually, it’s only the battery or speaker unit that give out, neither of which are required for this build. [Matt] goes through the process of taking a pair of earbuds apart, and then soldering on battery and speaker wires. The speaker wires are connected to an audio amp, which drives a mid-range and treble speaker driver, and a subwoofer. The outputs to the amp are also filtered to match the speakers. Power is provided by a set of four 18650 cells.
[Matt] housed the driver and electronics in some attractive CNC machined wood enclosures. In the video, he places a lot of emphasis on properly sealing all the gaps to get the best possible audio quality. As with all of his projects, the end result looks and performs like a high-end commercial product. We’re almost surprised that he didn’t add any brass to the speakers, as he did on his USB-C monitor or PS5 enclosure build. Continue reading “A Wireless Speaker Pair From Dead Earbuds”→
Distributed-mode loudspeakers work rather differently from the typical drivers used in 99% of applications. Instead of using piston-like motion to create sound waves, they instead rely on exciting an entire panel to vibrate and thus produce sound. [JGJMatt] decided to build a pair of bookshelf-sized units, with great results.
The build begins with a pair of 44mm DML exciters, readily available online. These had to be modified to remove their stock metal mounting plates that degraded the sound output in early tests. Instead, 3D printed pieces were used to mount the exciters to the 3mm plywood boards, which were lasercut to act as the main DML panels. Additionally, whizzer cones were fitted to the panels in an effort to further boost the high frequency response of the speakers. The speaker stands are assembled out of more 3D printed pieces and aluminium rods, giving a clean, modern look to the final product.
The performance of the speakers is admirable based on the test video, though [JGJMatt] notes that they should be paired with a subwoofer in use as the DML units do not readily produce frequencies below 100Hz. We’ve seen similar builds before on a larger scale, too. Video after the break.
The Microlab 6C are a pretty nice pair of speakers, but [Michał Słomkowski] wasn’t too thrilled with the 8 watts they consume when on standby. The easy fix is to just unplug them when they aren’t in use, but unfortunately the digital controls on the front panel mean he’s got to turn them on, select the correct input, and turn the volume up to the appropriate level every time they’re plugged back in. Surely there must be a better way.
His solution was to use a Digispark to fire off the appropriate IR remote codes so they’d automatically be put back into a usable configuration. But rather than putting an IR LED on one of the GPIO pins, he simply spliced it into the wire leading back from the speaker’s IR receiver. All his code needs to do is generate the appropriate pulses on the line, and the speaker’s electronics think its a signal coming in from the remote.
Distinctive patterns on the IR sensor wires.
Power for the Digispark is pulled from the speaker itself, so it turns on once [Michał] plugs them back in. The code waits five seconds to make sure the hardware has had time to start up, then proceeds with the “Power On”, “Change Input”, and “Volume Up” commands with a few seconds in between each for good measure.
Not only was it easier to skip the IR and inject the signals directly, but it also made for a cleaner installation. Since the microcontroller doesn’t need line of sight to the IR receiver, [Michał] was able to hide it inside the speaker’s enclosure. From the outside, the modification is completely invisible.
Anyone who has played with speakers on the workbench knows the huge difference enclosure design makes to the frequency response of an audio system. Speakerheads spend hours tinkering with designs and calculations, aiming to get the best out of a given set of drivers. [HexiBase] decided to try some experiments of his own, running into some hurdles along the way.
[Hexibase] aimed to 3D print a compact transmission line design, to suit a pair of 1 1/8″ full-range drivers. Being aware of the benefits of high-resolution resin 3D printing, he set out to print a design taking full advantage of the build volume of his Longer 3D Orange 30 printer. Unfortunately, after much fiddling with slicer settings, the printer turned out to have a fundamental fault, leading to unusable prints.
Undeterred, [Hexibase] switched to using his Longer FDM model instead. Printing out the enclosures in PLA. he noted that the different material will have a slightly altered frequency response than originally intended. Regardless, the final result sounds great, and barring some higher-frequency anomalies, the output correlates well with the mathematical model of expected performance.
The Valve Index VR headset incorporates a number of innovations, one of which is the distinctive off-ear speakers instead of headphones or earbuds. [Emily Ridgway] of Valve shared the design and evolution of this unusual system in a deep dive into the elements of the Index headset. [Emily] explains exactly what they were trying to achieve, how they determined what was and wasn’t important to deliver good sound in a VR environment, and what they were able to accomplish.
First prototype, a proof-of-concept that validated the basic idea and benefits of off-ear audio delivery.
Early research showed that audio was extremely important to providing a person with a good sense of immersion in a VR environment, but delivering a VR-optimized audio experience involved quite a few interesting problems that were not solved with the usual solutions of headphones or earbuds. Headphones and earbuds are optimized to deliver music and entertainment sounds, and it turns out that these aren’t quite up to delivering on everything Valve determined was important in VR.
The human brain is extremely good at using subtle cues to determine whether sounds are “real” or not, and all kinds of details come into play. For example, one’s ear shape, head shape, and facial geometry all add a specific tonal signature to incoming sounds that the brain expects to encounter. It not only helps to localize sounds, but the brain uses their presence (or absence) in deciding how “real” sounds are. Using ear buds to deliver sound directly into ear canals bypasses much of this, and the brain more readily treats such sounds as “not real” or even seeming to come from within one’s head, even if the sound itself — such as footsteps behind one’s back — is physically simulated with a high degree of accuracy. This and other issues were the focus of multiple prototypes and plenty of testing. Interestingly, good audio for VR is not all about being as natural as possible. For example, low frequencies do not occur very often in nature, but good bass is critical to delivering a sense of scale and impact, and plucking emotional strings.
“Hummingbird” prototype using BMR drivers. Over twenty were made and lent to colleagues to test at home. No one wanted to give them back.
The first prototype demonstrated the value of testing a concept as early as possible, and it wasn’t anything fancy. Two small speakers mounted on a skateboard helmet validated the idea of off-ear audio delivery. It wasn’t perfect: the speakers were too heavy, too big, too sensitive to variation in placement, and had poor bass response. But the results were positive enough to warrant more work.
In the end, what ended up in the Index headset is a system that leans heavily on Balanced Mode Radiator (BMR) speaker design. Cambridge Audio has a short and sweet description of how BMR works; it can be thought of as a hybrid between a traditional pistonic speaker drivers and flat-panel speakers, and the final design was able to deliver on all the truly important parts of delivering immersive VR audio in a room-scale environment.
As anyone familiar with engineering and design knows, everything is a tradeoff, and that fact is probably most apparent in cutting-edge technologies. For example, when Valve did a deep dive into field of view (FOV) in head-mounted displays, we saw just how complex balancing different features and tradeoffs could be.
