Retrotechtacular: Soldering The Tek Way

January 9, 2025 by Dan Maloney 40 Comments

For a lot of us, soldering just seems to come naturally. But if we’re being honest, none of us was born with a soldering iron in our hand — ouch! — and if we’re good at soldering now, it’s only thanks to good habits and long practice. But what if you’re a company that lives and dies by the quality of the solder joints your employees produce? How do you get them to embrace the dark art of soldering?

If you’re Tektronix in the late 1970s and early 1980s, the answer is simple: make in-depth training videos that teach people to solder the Tek way. The first video below, from 1977, is aimed at workers on the assembly line and as such concentrates mainly on the practical aspects of making solid solder joints on PCBs and mainly with through-hole components. The video does have a bit of theory on soldering chemistry and the difference between eutectic alloys and other tin-lead mixes, as well as a little about the proper use of silver-bearing solders. But most of the time is spent discussing the primary tool of the trade: the iron. Even though the film is dated and looks like a multi-generation dupe from VHS, it still has a lot of valuable tips; we’ve been soldering for decades and somehow never realized that cleaning a tip on a wet sponge is so effective because the sudden temperature change helps release oxides and burned flux. The more you know.

The second video below is aimed more at the Tek repair and rework technicians. It reiterates a lot of the material from the first video, but then veers off into repair-specific topics, like effective desoldering. Pro tip: Don’t use the “Heat and Shake” method of desoldering, and wear those safety glasses. There’s also a lot of detail on how to avoid damaging the PCB during repairs, and how to fix them if you do manage to lift a trace. They put a fair amount of emphasis on the importance of making repairs look good, especially with bodge wires, which should be placed on the back of the board so they’re not so obvious. It makes sense; Tek boards from the era are works of art, and you don’t want to mess with that.

Continue reading “Retrotechtacular: Soldering The Tek Way” →

Close Shave For An Old Oscilloscope Saved With A Sticky Note

November 23, 2024 by Dan Maloney 12 Comments

When you tear into an old piece of test equipment, you’re probably going to come up against some surprises. That’s especially true of high-precision gear like oscilloscopes from the time before ASICs and ADCs, which had to accomplish so much with discrete components and a lot of engineering ingenuity.

Unfortunately, though, those clever hacks that made everything work sometimes come back to bite you, as [Void Electronics] learned while bringing this classic Tektronix 466 scope back to life. A previous video revealed that the “Works fine, powers up” eBay listing for this scope wasn’t entirely accurate, as it was DOA. That ended up being a bad op-amp in the power supply, which was easily fixed. Once powered up, though, another, more insidious problem cropped up with the vertical attenuator, which failed with any setting divisible by two.

With this curious symptom in mind, [Void] got to work on the scope. Old analog Tek scopes like this use a bank of attenuator modules switched in and out of the signal path by a complex mechanical system of cams. It seemed like one of the modules, specifically the 4x attenuator, was the culprit. [Void] did the obvious first test and compared the module against the known good 4x module in the other channel of the dual-channel scope, but surprisingly, the module worked fine. That meant the problem had to be on the PCB that the module lives on. Close examination with the help of some magnification revealed the culprit — tin whiskers had formed, stretching out from a pad to chassis ground. The tiny metal threads were shorting the signal to ground whenever the 4x module was switched into the signal path. The solution? A quick flick with a sticky note to remove the whiskers!

This was a great fix and a fantastic lesson in looking past the obvious and being observant. It puts us in the mood for breaking out our old Tek scope and seeing what wonders — and challenges — it holds.

Continue reading “Close Shave For An Old Oscilloscope Saved With A Sticky Note” →

Hackaday Links: September 1, 2024

September 1, 2024 by Dan Maloney 21 Comments

Why is it always a helium leak? It seems whenever there’s a scrubbed launch or a narrowly averted disaster, space exploration just can’t get past the problems of helium plumbing. We’ve had a bunch of helium problems lately, most famously with the leaks in Starliner’s thruster system that have prevented astronauts Butch Wilmore and Suni Williams from returning to Earth in the spacecraft, leaving them on an extended mission to the ISS. Ironically, the launch itself was troubled by a helium leak before the rocket ever left the ground. More recently, the Polaris Dawn mission, which is supposed to feature the first spacewalk by a private crew, was scrubbed by SpaceX due to a helium leak on the launch tower. And to round out the helium woes, we now have news that the Peregrine mission, which was supposed to carry the first commercial lander to the lunar surface but instead ended up burning up in the atmosphere and crashing into the Pacific, failed due to — you guessed it — a helium leak.
Continue reading “Hackaday Links: September 1, 2024” →

TDS 744A Scope Teardown Fixes Dodgy Channel

June 13, 2024 by Maya Posch 1 Comment

There are a lot of oscilloscopes from around the 1990s which are still very much desirable today, such as the Tektronix TDS 744A which [DiodesGoneWild] got his grubby mitts on. This is a 500 MHz, 4-channel scope, with a capture rate of 500 MS/s (4 channels) to 2 GS/s (1 channel). It also has a color display and even comes with a high-density (1.44 MB) floppy drive. Unfortunately this particular unit was having trouble with its fourth channel, and its NuColor display had degraded, something that’s all too common with this type of hybrid CRT/LCD (LCCS) technology.

Starting with a teardown of the unit to inspect the guts, there was no obvious damage on the PCBs, nor on the acquisition board which would explain the weird DC offset on the fourth channel. After cleaning and inspecting the capture module and putting the unit back together, the bias seen on channel four seemed to disappear. A reminder that the best problems are the ones that solve themselves. As for the NuColor display, this uses a monochrome CRT (which works fine) and an LCD with color filters. It’s the latter which seems degraded on this unit, with a repair still being planned.

We covered NuColor-based devices before, which offer super-sharp details that are hard to capture even with modern-day LCDs, never mind the ones of the 90s. Fixing these NuColor displays can be easy-ish sometimes, as [JVG] found when tearing apart a very similar Tektronix TDX-524A which required a power supply fix and the removal of goopy gel between the CRT and LCD to restore it.

Continue reading “TDS 744A Scope Teardown Fixes Dodgy Channel” →

Tektronix’s Ceramic CRT Production And The Building 13 Catacombs

November 27, 2023 by Maya Posch 17 Comments

As a manufacturer of test equipment and more, Tektronix has long had a need for custom form factors with its CRT displays. They initially went with fully glass CRTs as this was what the booming television industry was also using, but as demand for the glass component of CRTs increased, so did the delays in getting these custom glass components made. This is where Tektronix decided to use its existing expertise with ceramic strips during the pre-PCB era to create ceramic funnels for ceramic CRTs, as described in this 1967 video.

The Tektronix ceramic CRT molds underneath Building 13.

Recently, underneath Building 13 at the Tektronix campus, a ‘catacomb’ full of the molds for these funnels was discovered, covering a wide range of CRT types, including some round ones that were presumably made for military purposes, such as radar installations. These molds consist out of an inner part (the mandrel) made from 7075-T6 aluminium, and an outer cast polyurethane boot. The ceramic (forsterite) powder is then formed under high pressure into the ceramic funnel, which is then fired in a kiln before a full inspection and assembly into a full CRT, including the phosphor-coated glass front section and rear section with the electron guns.

The advantages of ceramic funnels over glass ones are many, including the former being much harder and resilient to impact forces, while offering a lot of strength for thinner, lighter structures, all of which is desirable in (portable) lab equipment. Although LCDs would inevitably take over from CRTs here as well, these ceramic CRTs formed an integral part of Tektronix’s products, with every part of production handled in-house.

Continue reading “Tektronix’s Ceramic CRT Production And The Building 13 Catacombs” →

Inside A Current Probe

May 17, 2023 by Al Williams 1 Comment

[The Signal Path] had two Tektronix AC/DC current probes that didn’t work. Of course, that’s a great excuse to tear them open and try to get at least one working. You can see how it went in the video below. The symptoms differed between the two units, and along the way, the theory behind these probes needs some exploration.

The basic idea is simple, but, of course, the devil is in the details. A simple transformer doesn’t work well at high frequencies and won’t work at all at DC. The solution is to use a hall effect sensor to measure DC and also to feed it back to cancel coil saturation.

Continue reading “Inside A Current Probe” →

OScope Advert From 1987 Rocks It

May 11, 2023 by Al Williams 31 Comments

We can’t remember ever seeing a late-night TV ad for oscilloscopes before but, for some reason, Tektronix did produce a video ad in 1987. You can see it below and enjoy the glorious music and video production standards of the 1980s.

We assume this was made to show at some trade show or the like. Even if there was a Home Shopping Network in 1987, we doubt many of these would have been sold despite the assertion they were “low cost” — clearly a relative term in this case.

You’ve got to wonder if the narrator understood what he was saying or if he was just reading from a script. Pretty impressive either way. We loved these old scopes, although we also like having very capable scopes that don’t strain our backs to lift.

On the bright side, these scopes today are pretty affordable on the used market if you can find one that doesn’t need a repair with an exotic part. For example, we found several 2221s or 2221As for under $200 without looking hard. The shipping, of course, could potentially almost double the price.

While you can get a modern scope for $200, it probably isn’t the same quality as a Tektronix. Then again, the new scope won’t have CRTs and exotic Tektronix parts to wear out, either. Picking a scope is a pretty personal affair, though, so one person’s great scope might be another person’s piece of junk.

Continue reading “OScope Advert From 1987 Rocks It” →