Don’t Forget Your Curve Tracer

November 2, 2024 by Jenny List 4 Comments

As cheap microcontrollers have given us an impressive range of test equipment trinkets to play with, it’s easy to forget some of the old standabys. A curve tracer for example, the relatively simple circuit allowing the plotting of electronic component response curves on an oscilloscope. Lest we forget this useful device, here’s [Gary LaRocco] with a video describing one that’s so easy to build, anyone could do it.

It’s a simple enough premise, a low AC voltage comes from a mains transformer and is dropped down to the device under test through a resistor. The X and Y inputs of the ‘scope are configured to show the current and the voltage respectively, and the result is a perfect plot of the device’s IV curve. The best part is that it’s designed for in-circuit measurement, allowing it to be used for fault-finding. There’s a demonstration at the end with a variety of different parts, lest we needed any reminder as to how useful these devices can be.

The cost of one of these circuits is minimal, given that the transformer is likely to come from an old piece of consumer electronics. It’s not the first simple curve tracer we’ve seen, but we hope it will give you ideas. The video is below the break.

Continue reading “Don’t Forget Your Curve Tracer” →

The FNIRSI HRM-10 Internal Resistance Meter

October 17, 2024 by Dave Rowntree 15 Comments

Occasionally, we find fun new electronic instruments in the wild and can’t resist sharing them with our readers. The item in question is the FNIRSI HRM-10 Internal resistance meter, which we show here being reviewed by [JohnAudioTech].

So what does it do, and why would you want one? The device is designed to measure batteries so you can quickly determine their health. Its operating principle also allows it to do a decent job of measuring low-resistance parts, which is not necessarily as easy to achieve with the garden variety multimeter, especially the low-end ones. We reckon it would be useful in the field for checking the resistance of switches and relays, possibly in automotive or industrial applications. The four-pin connector is needed because there are two wires per probe, making a Kelvin (also known as four-wire) connection.

Likely, the operating principle is to apply a varying load to the battery under test and then measure the voltage drop. The slope of the voltage sag vs load is a reasonable estimate of the resistance of the source, at least for the applied voltage range. The Kelvin connection uses one pair of wires to apply the test current from a relatively low-impedance source and the second pair to measure the voltage with a high input impedance. That way, the resistance of the probe wires can be calibrated out, giving a much more accurate measurement. Many lab-grade measurement equipment works this way.

Circling back to the HRM-10, [John] notes that it also supports limit testing, making it a helpful gauging tool for the workbench when sorting through many batteries. Data logging and the ability to upload to a computer completes the feature set, which is quite typical for this level of product now. Gone are the days of keeping a manual logbook next to the instrument stack and writing everything down by hand!

We’ve touched on measuring battery internal resistance before, but it was a while ago. Regarding Kelvin connections, here’s a quick guide and a hack upgrading a cheap LCR to support 4-wire probes.

Continue reading “The FNIRSI HRM-10 Internal Resistance Meter” →

A Dim Bulb Tester Is For Testing Other Equipment, Not Bulbs

January 18, 2024 by Lewin Day 26 Comments

If you’re testing old stereo equipment, a dim bulb tester can really come in handy. It’s not for testing bulbs, though, it’s a tester that uses a dim bulb to test other things. [Nicholas Morganti] explains it all in his guide to making your own example of such a tool. Just be wary — you need to know what you’re doing with mains voltages to do this safely!

The dim bulb is a deceptively simple tool that nonetheless often proves useful in diagnostics. It normally just consists of a bulb connected in series with the equipment under test. The bulb is intended to be a similar wattage to the power draw of the equipment itself. Take for example, an amplifier. If the bulb glows brightly when the amp is under no load, it suggests there may be a short circuit somewhere. That’s because the glowing bulb indicates that plenty of current is being drawn under a condition when very little should be flowing. The bulb protects the equipment by essentially acting as a bit of a current limiting device. It’s a soft-start tool for a piece of vulnerable equipment.

Building one is usually as simple as gathering an enclosure, a plug receptacle, a bulb socket, and some other ancillary parts to lace everything together. [Nicholas] explains it all with clear diagrams and tells you how to follow along. It’s easy enough, but you really need to know what you’re doing to use one safely, as mains voltages are involved.

It’s a great tool to have if you’re getting into amplifier repair or similar work on old gear. If you’ve been whipping up your own must-have tools, don’t hesitate to let us know!

LED Tester Also Calculates Resistor For Target Voltage

December 2, 2023 by Donald Papp 12 Comments

[mircemk] built a slick-looking LED tester with a couple handy functions built in. Not only can one select a target current to put through an LED, but by providing a target voltage, the system will automatically calculate the necessary series resistor. If for example the LED is destined for 14 V, this device will not only show how the LED looks at the chosen current, but will calculate the required resistor to get the same results on a 14 V system.

The buttons on the left control the target current and the voltage of the destination system. Once an LED is connected it will light up and the display indicates the LED’s forward voltage, the LED current, and the calculated series resistor value to obtain the same result at the selected target voltage. It’s a handy way to empirically dial in LED brightness values without needing to actually set up any particular test environment.

On the inside there’s little more than a handful of passive components, an Arduino, an LCD display, and a few buttons. This kind of tool reminds us of the highly clever component testers that hit the hobbyist scene years ago, showing what kind of advanced tricks a modern microcontroller is capable of with the right programming. (Here’s a look at how those work, if you’re interested in some deeper details.)

[mircemk] demonstrates his tool in the video, embedded below. We particularly like the attention he paid to the enclosure, giving it a very functional layout. It goes to show that when designing something, it’s never too early to consider enclosure and UI layout.

Continue reading “LED Tester Also Calculates Resistor For Target Voltage” →

JITX Spits Out Handy USB Cable Tester

May 31, 2023 by Bryan Cockfield 12 Comments

When USB first came on the scene, one of the benefits was that essentially any four conductors could get you to the point where you could send information at 12 Mbps. Of course everything is faster these days, and reaching today’s speeds requires a little bit more fidelity in the cables. This simple tester makes sure that your modern cables are actually up to the task.

One of the design goals of this project is to automate away the task of testing cables or finding one that works, especially before thinking a problem with a device is somewhere in software, spending hours or days debugging, before realizing that it’s actually being caused by a hardware malfunction. The small PCB has two USB-C fittings to plug in both of the ends of a cable to, and between those connectors there is a number of LEDs. Each LED is paired to one the many conductors within the USB cable, and not only does it show continuity of these conductors but it can also show a high resistance connection via a dimly-lit or off-color display from an LED.

One of the other interesting facets of this build is the use of JITX, which is a software-defined electronics CAD tool which allows PCB design to be automated by writing out the requirements of the PCB into code, rather than drawing it manually. It’s worth a look, and a lot of the schematics of this particular project as well as some discussion on this software can be found on the project’s GitHub page. Incidentally, if this tester looks familiar, it’s probably because your’re thinking of the open source hardware USB tester created by [Álvaro Prieto].

Power Up Vintage Electronics Less Unsafely With A Dim-Bulb Tester

November 13, 2022 by Donald Papp 54 Comments

Plugging in something like an antique radio to see if it works is a good way to have a bad time, because some old components don’t age well. For vintage electronics, inspection and repair are steps one and two. When it comes time to cautiously apply power, it’s best to use what’s called a dim-bulb tester and most hackers can probably put one together from scrap.

Being able to use one (or both) bulbs adds some flexibility, and the embedded power monitor is an inexpensive and handy addition.

These testers make it easier, and safer, to tell if there are any big problems with a device’s power supply. In its simplest form, a dim-bulb tester puts an incandescent lamp in series between a device — like an old radio — and the AC power from a wall socket. Thanks to this, if the device has a short circuit, the bulb will simply light up instead of causing any damage.

Ideally, one uses a bulb with a wattage rating that is roughly equal to the power consumption of the device being tested. If all is well, the bulb will glow very faintly and the device will work normally. A brightly glowing bulb would indicate excessive current draw. To allow some flexibility, [Doz]’s tester design allows using one or two 60 W incandescent bulbs in series, and even incorporates an inexpensive power monitor.

A dim-bulb tester isn’t an in-depth diagnostic tool but it is effective, simple, and allows for a safe startup even if there’s a serious problem like a short. It helps protect valuable hardware from going up in smoke. In fact, the fundamental concept of limiting power to protect hardware in case of a fault has also been applied in the world of retrocomputing, where it helps protect otherwise irreplaceable hardware if something goes wrong.

A circuit board with a memory chip in a socket, and many memory chips in foam

Simple DRAM Tester Built With Spare Parts

February 27, 2022 by Chris Wilkinson 13 Comments

Some of the most popular vintage computers are now more than forty years old, and their memory just ain’t how it used to be. Identifying bad memory chips can quickly become a chore, so [Jan Beta] spent some time putting together a cheap DRAM tester out of spare parts.

This little tester can be used with 4164 and 41256 DRAM memory chips. 4164 DRAM was used in several popular home computers throughout the 1970s and 1980s, including the Apple ][ series, Commodore 64, ZX Spectrum and many more. Likewise, the 41256 was used in the Commodore Amiga. These computers are incredibly popular in the vintage computing community, and its not uncommon to find bad memory in any of them.

With an Arduino at its core, this DRAM tester uses the most basic of electronic components, and any modest tinkerer should have pretty much everything in stock. The original project can be found here, including the Arduino code. Just pop the suspect chip into the ZIF socket, hit the reset switch, and wait for the LED – green is good, and red means it’s toast.

It’s a great sanity check for when you’re neck deep in suspect DRAM. A failed test is a sure sign that the chip is bad, however the tester does occasionally report a false pass. Not every issue can be identified with such a simple tester, however it’s great at weeding out the chips that are definitely dead.

If you’re not short on cash, then the Chip Tester Pro may be more to your liking, however it’s hard to beat the simplicity and thriftiness of building your own simple tester from spare parts. If you’re a little more adventurous, this in-circuit debugger could come in handy.

Continue reading “Simple DRAM Tester Built With Spare Parts” →