3D Printed Transistor Goes Green

May 12, 2021 by Al Williams 29 Comments

We’ll be honest, we were more excited by Duke University’s announcement that they’d used carbon-based inks to 3D print a transistor than we were by their assertion that it was recyclable. Not that recyclability is a bad thing, of course. But we would imagine that any carbon ink on a paper-like substrate will fit in the same category. In this case, the team developed an ink from wood called nanocelluose.

As a material, nanocellulose is nothing new. The breakthrough was preparing it in an ink formulation. The researchers developed a method for suspending crystals of nanocellulose that can work as an insulator in the printed transistors. Using the three inks at room temperature, an inkjet-like printer can produce transistors that were functioning six months after printing.

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The Imperfect Bipolar Transistor

April 16, 2021 by Al Williams 15 Comments

We like to pretend that our circuit elements are perfect because, honestly, it makes life easier and it often doesn’t matter much in practice. For a normal design, the fact that a foot of wire has a tiny bit of resistance or that our capacitor value might be off by 10% doesn’t make much difference. One place that we really bury our heads in the sand, though, is when we use bipolar transistors as switches. A perfect switch would have 0 volts across it when it is actuated. A real switch won’t quite get there, but it will be doggone close. But a bipolar transistor in saturation won’t be really all the way on. [The Offset Volt] looks at how a bipolar transistor switches and why the voltage across it at saturation is a few tenths of a volt. You can see the video below.

To understand it, you’ll need a little bit of math and some understanding of the construction of transistors. The idea of using a transistor as a switch is that the transistor is saturated — that is, increasing base current doesn’t make much change in the collector current. While it isn’t perfect, it is good enough to switch a relay or do other common switching tasks.

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Retrotechtacular: Manufacturing Philco Germanium Transistors

March 21, 2021 by Dan Maloney 17 Comments

There was a time when all major corporations maintained film production departments to crank out public relations pieces, and the electronic industry was no exception. Indeed, in the sea-change years of the mid-20th century, corporate propaganda like this look at Philco transistor manufacturing was more important than ever, as companies tried to pivot from vacuum tubes to solid-state components, and needed to build the consumer electronics markets that would power the next few decades of rapid growth.

The film below was produced in 1957, just a decade since the invention of the transistor and only a few years since Philco invented the surface-barrier transistor, the technology behind the components. It shows them being made in their “completely air-conditioned, modern plant” in Pennsylvania. The semiconductor was germanium, of course — the narrator only refers to “silly-con” transistors once near the end of the film — but the SBT process, with opposing jets of indium sulfate electrolyte being used to both etch the germanium chip and form the collector and emitter of the transistor, is a fascinating process, and these transistors were quite the advance back in the day. It’s interesting, too, to watch the casual nature of the manufacturing process — no clean rooms, no hair nets, and only a lab coat and “vacuum welcome mats” to keep things reasonably clean.

As in most such corporate productions, superlatives abound, so be prepared for quite a bit of hyperbole on the part of the Mid-Atlantic-accented narrator. And we noticed a bit of a whoopsie near the end, when he proudly intoned that Philco transistors would be aboard the “first Earth satellite.” They were used in the radio of Explorer 1, but the Russians had other ideas about who was going to be first.

And speaking of propaganda, don’t forget that at around this time, vacuum tube companies were fighting for their lives too. That’s where something like this designer’s guide to the evils of transistors came from.

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Simple AC Current Detector Built On A 9 Volt

January 4, 2021 by Lewin Day 59 Comments

When working around mains voltages, it can be useful to know whether a given circuit is live or not. While this can be done by direct connection with a multimeter, non-contact methods are available too. A great example is this simple wireless AC current detector from [NEW PEW].

The circuit is a simple one, and a classic. The spring from a ballpoint pen is soldered to the base of a BC547 transistor, and when held close enough to a conductor carrying AC power, a current is induced in the spring which is sufficient to turn the transistor on. The transistor then switches on a second BC547, which lights an LED. The whole circuit is built on top of a battery clip so it can be run straight from the top of a standard 9 volt battery.

It’s a circuit you’ll find all over the place, even built into many modern multimeters. It can be particularly useful to help avoid drilling through mains wires embedded in the walls of your home. Of course, if you’d like even more information about what’s lurking within your walls, consider this capacitive imaging hack. Video after the break.

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Circuit VR: Squaring With Schmitt Triggers

December 4, 2020 by Al Williams 6 Comments

In the fantasy world of schematic diagrams, wires have no resistance and square waves have infinitely sharp rise times. The real world, of course, is much crueler. There are many things you can use to help tame the wild analog world into the digital realm. Switches need debouncing, signals need limiting, and you might even need a filter. One of the basic elements you might use is a Schmitt trigger. In

In this installment of Circuit VR, I’m looking inside practical circuits by building Schmitt triggers in the Falstad circuit simulator. You can click the links and get to a live simulation of the circuit so you can do your own experiments and virtual measurements.

Why Schmitt Triggers?

You usually use a Schmitt trigger to convert a noisy signal into a clean square digital logic level. Any sort of logic gate has a threshold. For a 5V part, the threshold might be that anything under 2.5V is a zero and at 2.5V or above, the signal counts as a one. Some logic families define other thresholds and may have areas where the signal is undefined, possibly causing unpredictable outputs.

There are myriad problems with the threshold, of course. Two parts might not have exactly the same threshold. The threshold might vary a bit for temperature or other factors. For parts with no forbidden zone, what happens if the voltage is right at the edge of the threshold?

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Circuit Sculpture Breathes Life Into Discrete Components

October 27, 2020 by Kristina Panos 5 Comments

We’ve probably all given a lot of thought to breathing this year in various contexts. Though breathing is something we all must do, this simple act has become quite the troublemaker in 2020. They say the best art imitates life, and [bornach]’s Astable Exhalation certainly does that, right down to the part about astability. It’s especially interesting that the end result — breathing, visualized — is so calming, it could almost be a meditative device.

There is nary a microcontroller to be found on this circuit sculpture, which uses a pair of astable multivibrator(s) to light two sets of LEDs that represent air being inhaled and exhaled. We like that [bornach] used two sized of exhale LEDs to represent droplets and aerosols in this beautiful circuit sculpture, and we love that most of the components were scavenged from old electronics and older projects.

Our Circuit Sculpture Challenge runs until November 10th, so even if you’re waiting to take the Remoticon workshop before entering, there’s still a little bit of time to whip something up afterward in the post-con adrenaline rush phase. If you need inspiration, check out some of the other contest entries or just surf through all things circuit sculpture.

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Check Your Pockets For Components

September 28, 2020 by Brian McEvoy 13 Comments

The ideal component tester is like a tricorder for electronics — it can measure whatever it is that you need it to, all the time. Maybe you have a few devices like an ohmmeter and maybe a transistor socket on our multimeter. But what do you do when you need to see if that thyristor is faulty? [Akshay Baweja] wants an everything-tester at the ready, so he’s building a comprehensive device that fits in a pocket. It will identify the type and size of: Continue reading “Check Your Pockets For Components” →