A Coin Cell Powers This Tiny ESP32 Dev Board

February 22, 2019 by Dan Maloney 27 Comments

Just for the challenge, just for fun, just for bragging rights, and just to do a little showing off – all perfectly valid reasons to take on a project. It seems like one or more of those are behind this tiny ESP32 board that’s barely larger than the coin cell that powers it.

From the video below, [Mike Rankin] has been working down the scale in terms of powering and sizing his ESP32 builds. He recently completed a project with an ESP32 Pico D4 and an OLED display that fits exactly on an AA battery holder, which he populated with a rechargeable 14550. Not satisfied with that form factor, he designed another board, this time barely larger than the LIR2450 rechargeable coin cell in its battery holder. In addition to the Pico D4, the board sports a USB charging and programming socket, a low drop-out (LDO) voltage regulator, an accelerometer, a tiny RGB LED, and a 96×16 OLED display. Rather than claim real estate for switches, [Mike] chose to add a pair of pads to the back of the board and use them as capacitive touch sensors. We found that bit very clever.

Sadly, the board doesn’t do much – yet – but that doesn’t mean we’re not impressed. And [Mike]’s no stranger to miniaturization projects, of course; last year’s Open Hardware Summit badge was his brainchild.

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Flux Engine Reads Floppies

February 19, 2019 by Al Williams 49 Comments

It is a bit of a paradox that we are storing more and more information digitally, yet every year more and more of it is becoming harder to access. Data on a variety of tapes and disks that were once common, is now trapped on media due to lack of hardware to read it. Do you have a ZIP drive? Do you have a computer that it will work with? Floppies are problem too. You might think you beat the system just by having a USB floppy drive. While these do exist, they typically won’t read oddball formats. That is, except for Flux Engine, an open source USB floppy drive.

The device uses a $15 Cypress development board and just some wiring (along with a 3.5 or 5.25 floppy drive, of course). Currently, the firmware only supports read only access to IBM standard disks and Acorn DFS/ADFS disks. It can also read and write Brother word processor disks. However, being open source, it could do more. The author, [David Given], is looking for Commodore 1541 and Apple CLV disks to borrow so he can get those working. He’s also offered to entertain other formats if you are willing to loan him a disk.

The software uses libusb and is known to work on Linux and Windows with Cygwin. It should also work with OSX. However, you will need a Windows box of some sort to build the Cypress firmware because the Cypress tools won’t work anywhere else. [David] wants to change processors because of this, but if he does, he’ll miss the PSoC function blocks, we are guessing.

The design is actually rather simple. The firmware only measures the time between flux transitions and sends them to the attached PC. All the heavy lifting occurs on the PC, which means it should be pretty easy to analyze and decode new formats. While writing is possible, it appears there is more work that needs to happen to make it reliable. [David] comments that you really need a real drive to test your writing with so you don’t write things only you can read back. Makes sense.

This certainly is more user-friendly than the last method we looked at. We had to wonder if [David] has thought about 8-inch floppies.

WiFi Hides Inside A USB Cable

February 18, 2019 by Brian Benchoff 42 Comments

If you weren’t scared of USB cables before, you should be now. The O.MG cable (or Offensive MG kit) from [MG] hides a backdoor inside the shell of a USB connector. Plug this cable into your computer and you’ll be the victim of remote attacks over WiFi.

You might be asking what’s inside this tiny USB cable to make it susceptible to such attacks. That’s the trick: inside the shell of the USB ‘A’ connector is a PCB loaded up with a WiFi microcontroller — the documentation doesn’t say which one — that will send payloads over the USB device. Think of it as a BadUSB device, like the USB Rubber Ducky from Hak5, but one that you can remote control. It is the ultimate way into a system, and all anyone has to do is plug a random USB cable into their computer.

In the years BadUSB — an exploit hidden in a device’s USB controller itself — was released upon the world, [MG] has been tirelessly working on making his own malicious USB device, and now it’s finally ready. The O.MG cable hides a backdoor inside the shell of a standard, off-the-shelf USB cable.

The construction of this device is quite impressive, in that it fits entirely inside a USB plug. But this isn’t a just a PCB from a random Chinese board house: [MG] spend 300 hours and $4000 in the last month putting this project together with a Bantam mill and created his own PCBs, with silk screen. That’s impressive no matter how you cut it.

Future updates to this cable that will hack any computer might include a port of ESPloitV2, an Open Source WiFi controlled USB HID keyboard emulator. That will bring a lot of power to this device that’s already extremely capable. In the video attached to this tweet you can see the O.MG cable connected to a MacBook, with [MG] opening up a webpage remotely.

How To Program A Really Cheap Microcontroller

February 17, 2019 by Brian Benchoff 60 Comments

There are rumors of a cheap chip that does USB natively, has an Open Source toolchain, and costs a quarter. These aren’t rumors: you can buy the CH552 microcontroller right now. Surprisingly, there aren’t many people picking up this cheap chip for their next project. If there’s no original projects using this chip, no one is going to use this chip. Catch 22, and all that.

Like a generous god, [Aaron Christophel] has got your back with a working example of programming this cheap chip, and doing something useful with it. It blinks LEDs, it writes to an I2C display, and it does everything you would want from a microcontroller that costs a few dimes.

The CH552, and its friends the small CH551 all the way up to the CH559, contain an 8051 core, somewhere around 16 kB of flash, the high-end chips have a USB controller, there’s SPI, PWM, I2C, and it costs pennies. Unlike so many other chips out there, you can find SDKs and toolchains. You can program the chip over USB. Clearly, we’re looking at something really cool if someone writes an Arduino wrapper for it. We’re not there yet, but we’re close.

To program these chips, [Aaron] first had to wire up the microcontroller into a circuit. This was just a bit of perf board, a resistor, a few caps, and a USB A plug. That’s it, that’s all that’s needed. This is a fairly standard 8051 core, so writing the code is relatively easy. Uploading is done with the WCHISPTool software, with options available for your favorite flavor of *nix.

But it gets better. One of the big features of the CH552 is USB. That means no expensive or weird programmers, yes, but it also means the CH552 can emulate a USB HID device. The CH552 can become a USB keyboard. To demo this, [Aaron] programmed a CH552 board (DE, here’s the Google translatrix) loaded up with touch pads and LEDs to become a USB keyboard.

If you don’t feel like soldering up one of these yourself, there are some suppliers of CH554 dev boards, and the files for [Aaron]’s projects are available here. Check out the videos below, because this is the best tutorial yet on programming and using some very interesting chips that just appeared on the market.

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The Thrill Of Building Space Hardware To Exceptionally High Standards

February 4, 2019 by Tom Nardi 10 Comments

It’s fair to say that the majority of Hackaday readers have not built any hardware that’s slipped the surly bonds of Earth and ventured out into space proper. Sure we might see the occasional high altitude balloon go up under the control of some particularly enterprising hackers, but that’s still a far cry from a window seat on the International Space Station. Granted the rapid commercialization of space has certainly added to that exclusive group of space engineers over the last decade or so, but something tells us it’s still going to be quite some time before we’re running space-themed hacks with the regularity of Arduino projects.

That being the case, you might assume the protocols and methods used to develop a scientific payload for the ISS must seem like Latin to us lowly hackers. Surely any hardware that could potentially endanger an orbiting outpost worth 100+ billion dollars, to say nothing of the human lives aboard it, would utilize technologies we can hardly dream of. It’s probably an alphabet soup of unfamiliar acronyms up there. After all, this is rocket science, right?

There’s certainly an element of truth in there someplace, as hardware that gets installed on the Space Station is obviously held to exceptionally high standards. But Brad Luyster is here to tell you that not everything up there is so far removed from our Earthly engineering. In fact, while watching his 2018 Hackaday Superconference talk “Communication, Architecture, and Building Complex Systems for SPAAACE”, you might be surprised just how familiar it all sounds. Detailing some of the engineering that went into developing the Multi-use Variable-G Platform (MVP), the only centrifuge that’s able to expose samples to gravitational forces between 0 and 1 g, his talk goes over the design considerations that go into a piece of hardware for which failure isn’t an option; and how these lessons can help us with our somewhat less critically important projects down here.

Check out Brad’s newly published talk video below, and then join me after the break for a look at the challenges of designing hardware that will live in space.

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Custom Jig Makes Short Work Of Product Testing

February 2, 2019 by Dan Maloney 19 Comments

When you build one-off projects for yourself, if it doesn’t work right the first time, it’s a nuisance. You go back to the bench, rework it, and move on with life. The equation changes considerably when you’re building things to sell to someone. Once you take money for your thing, you have to support it, and anything that goes out the door busted is money out of your pocket.

[Brian Lough] ran into this fact of life recently when the widget he sells on Tindie became popular enough that he landed an order for 100 units. Not willing to cut corners on testing but also not interested in spending days on the task, he built this automated test jig to handle the job for him. The widget in question is the “Power BLough-R”, a USB pass-through device that strips the 5-volt from the line while letting the data come through; it’s useful for preventing 3D-printers from being backfed when connected to Octoprint. The tester is very much a tactical build, with a Nano in a breakout board wired to a couple of USB connectors. When the widget is connected to the tester, a complete series of checks make sure that there are no wiring errors, and the results are logged to the serial console. [Brian] now has complete confidence that each unit works before going out the door, and what’s more, the tester shaved almost a minute off each manual test. Check in out in action in the video below.

We’ve featured quite a few of [Brian]’s projects before. You may remember his Tetris-themed YouTube subscriber counter, or his seven-segment shoelace display.

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How A Microcontroller Hiding In A USB Port Became An FPGA Hiding In The Same

December 25, 2018 by Mike Szczys 21 Comments

When you think of microcontroller development, you probably picture either a breadboard with a chip or a USB-connected circuit board. But Tim Ansell pictured an ARM dev board that is almost completely hidden inside of a USB port. His talk at the 2018 Hackaday Superconference tells that story and then some. Check out the newly published video, along with more details of the talk, after the break.

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