voltage regulator

31 Articles

Linear Solar Chargers For Lithium Capacitors

June 26, 2025 by 24 Comments

For as versatile and inexpensive as switch-mode power supplies are at all kinds of different tasks, they’re not always the ideal choice for every DC-DC circuit. Although they can do almost any job in this arena, they tend to have high parts counts, higher complexity, and higher cost than some alternatives. [Jasper] set out to test some alternative linear chargers called low dropout regulators (LDOs) for small-scale charging of lithium ion capacitors against those more traditional switch-mode options.

The application here is specifically very small solar cells in outdoor applications, which are charging lithium ion capacitors instead of batteries. These capacitors have a number of benefits over batteries including a higher number of discharge-recharge cycles and a greater tolerance of temperature extremes, so they can be better off in outdoor installations like these. [Jasper]’s findings with using these generally hold that it’s a better value to install a slightly larger solar cell and use the LDO regulator rather than using a smaller cell and a more expensive switch-mode regulator. The key, though, is to size the LDO so that the voltage of the input is very close to the voltage of the output, which will minimize losses.

With unlimited time or money, good design can become less of an issue. In this case, however, saving a few percentage points in efficiency may not be worth the added cost and complexity of a slightly more efficient circuit, especially if the application will be scaled up for mass production. If switched mode really is required for some specific application, though, be sure to design one that’s not terribly noisy.

Building Experience And Circuits For Lithium Capacitors

December 2, 2024 by 22 Comments

For the cautious, a good piece of advice is to always wait to buy a new product until after the first model year, whether its cars or consumer electronics or any other major purchase. This gives the manufacturer a year to iron out the kinks and get everything ship shape the second time around. But not everyone is willing to wait on new tech. [Berto] has been interested in lithium capacitors, a fairly new type of super capacitor, and being unwilling to wait on support circuitry schematics to magically show up on the Internet he set about making his own.

The circuit he’s building here is a solar charger for the super capacitor. Being a fairly small device there’s not a lot of current, voltage, or energy, but these are different enough from other types of energy storage devices that it was worth taking a close look and designing something custom. An HT7533 is used for voltage regulation with a Schottky diode preventing return current to the solar cell, and a DW01 circuit is used to make sure that the capacitor doesn’t overcharge.

While the DW01 is made specifically for lithium ion batteries, [Berto] found that it was fairly suitable for this new type of capacitor as well. The capacitor itself is suited for many low-power, embedded applications where a battery might add complexity. Capacitors like this can charge much more rapidly and behave generally more linearly than their chemical cousins, and they aren’t limited to small applications either. For example, this RC plane was converted to run with super capacitors.

Drop-In Switch Mode Regulators

March 31, 2024 by 30 Comments

Perhaps the simplest way to regulate a DC voltage is using a voltage divider and/or an active device like a Zener diode. Besides simplicity, they have the additional advantage of not being particularly noisy, but with a major caveat: they are terribly inefficient. To solve this problem a switching regulator can be used instead, but that generally increases complexity and noise. With careful design, though, a switching regulator can be constructed to almost completely replicate a linear regulator like this drop-in TO3 replacement. (Google Translate from German)

While the replacement regulator was built by [Mr. Floppy], the units are being put to the test in the linked video below by [root42]. The major problem these solve compared to other switching regulators is the suppression of ripple, which is a high-frequency artifact that appears on the DC voltage. Reducing ripple in this situation involved designing low-inductance circuit traces on the PCB as well as implementing a number of EMI filters on both input and output. The final result is an efficient voltage supply for retrocomputers which has a ripple lower than their oscilloscopes can measure without special tools.

[root42] is not only testing these, but the linked video also has him using the modules to repair a Commodore 1541 which originally had the linear TO3 voltage regulators. It’s definitely a non-trivial task to build a switching power supply that meets the requirements of sensitive electronics like these. Switch mode power supplies aren’t new ideas, either, and surprisingly pre-date the first commercially-available transistor although modern ones like these are much less expensive to build.

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Printed Upgrades Improve Cheap Digital Microscope

September 19, 2023 by 7 Comments

Digital microscopes used to be something that only labs or universities might have, but as image sensor technology has progressed, the prices have fallen to the point that any classroom or hobbyist can easily obtain a usable device. The only problem is that a lot of features and quality have been lost to make some of these digital microscopes more affordable. In an effort to add some of these creature comforts back into more inexpensive devices, [Marb’s lab] has created a special carriage for one of these microscopes.

The first addition to the microscope is improved lighting. To accomplish this, three LEDs were built into custom housings and wired to a purpose-built LED driver board coupled with a voltage regulator. Two of the LED housings were attached to the end of adjustable arms, allowing them to be pointed in whichever direction is needed. The third is situated directly below the microscope underneath the stage. These are all mounted to a large, sturdy PVC base which also holds an adjustable carriage for the microscope itself. This allows much more fine-tuning of the distance between the sample and the microscope than it otherwise would have had.

For just a few dollars and a little bit of effort, the usability of a device like this is greatly improved. If you want to take the opposite approach and really go all-out for your microscope, though, take a look at these microscopes used for PCB circuit construction and troubleshooting or even this electron microscope for viewing things at a much higher magnification than any optical system would allow.

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MOSFET Heater Is Its Own Thermostat

March 29, 2023 by 16 Comments

While we might all be quick to grab a microcontroller and an appropriate sensor to solve some problem, gather data about a system, or control another piece of technology, there are some downsides with this method. Software has a lot of failure modes, and relying on it without any backups or redundancy can lead to problems. Often, a much more reliable way to solve a simple problem is with hardware. This heating circuit, for example, uses a MOSFET as a heating element and as its own temperature control.

The function of the circuit relies on a parasitic diode formed within the transistor itself, inherent in its construction. This diode is found in most power MOSFETs and conducts from the source to the drain. The key is that it conducts at a rate proportional to its temperature, so if the circuit is fed with AC, during the negative half of the voltage cycle this diode can be probed and used as a thermostat. In this build, it is controlled by a set of resistors attached to a voltage regulator, which turn the heater on if it hasn’t reached its threshold temperature yet.

In theory, these resistors could be replaced with potentiometers to allow for adjustable heat for certain applications, with plastic cutting and welding, temperature control for small biological systems, or heating other circuits as target applications for this type of analog circuitry. For more analog circuit design inspiration, though, you’ll want to take a look at some classic pieces of electronics literature.

The 7805 Is Dead! Long Live The 7805!

September 5, 2022 by 70 Comments

The 78XX series of regulators are very handy to use. If you need, say, a 5V regulator, you grab a 7805, add a capacitor for stability, and send in enough voltage for the regulator to work with. Cheap and easy. However, the part is not without its faults.

A stock 7805 can’t convert 5.1V to 5V. You need to have a good bit more voltage coming in. But the more voltage you put in, the more the part is going to dump out as heat. So running from 9V is going to be cooler than running from 24V. All that heat isn’t very energy efficient on batteries, either. [Stefan] wanted to do better, so he made a drop-in replacement for these venerable regulators some time ago. But he’s recently made the board layouts available so you can build your own replacement, too.

The device accepts 4.5 to 16V, and you can select the output voltage using two resistors. You can draw up to 2A out of the regulator, which is more than you can say for a stock 7805.

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A 7805 Regulator puts out 6.3 Volts

Simple Electronic Hacks Inspire Doing More With Less

October 26, 2021 by 18 Comments

It’s late at night. The solder smoke keeps getting in your tired eyes, but your project is nearly done. The main circuit is powered by your 13.8 V bench supply, but part of the circuit needs 9 V. You dig into your stash to find your last LM7809 voltage regulator, but all you have is a bunch of LM7805’s. Are you done for the night? Not if you’ve watched [0033mer]’s Simple Electronic Circuit Hacks video! You know just what to do. The ground pin of a LM7805 connects to the cathode of a TL431 programmable Zener diode pulled from an old scrapped TV. The diode is referenced to a voltage divider, and voila! Your LM7805 is now putting out a steady 9 V.

How did [0033mer] become adept at doing more with less? As he explains in the video below, his primary source of parts in The Time Before The Internet was old TV’s that were beyond repair. Using N-Channel MOSFETs to switch AC, sensing temperature changes with signal diodes, and even replacing a 555 with a blinking LED are just a few of the hacks covered in the video below the break.

We especially appreciated the simple, to-the-point presentation that inspires us to keep on hacking in the truest sense: Doing more with less! If you enjoy a good diode hack like we do, you will likely appreciate learning Diode Basics by W2AEW, or a Diode Based Radiation Detector.

Thank you [DSM] for the tip! Be sure to submit your the cool things you come across to our Tips Line!

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