A DIY coffee roaster with part callouts.

Follow The Red Ball Wobble Disk Roaster To Coffee Excellence

If you’ve never considered roasting your own coffee at home, you may be surprised to learn that it can be done in a few minutes with a regular popcorn popper and not much else. After all, you only really need two things to roast coffee: heat, and constant agitation to distribute that heat evenly. While the popcorn popper provides both, it’s easy to end up with semi-uneven roasts, probably because the beans are mostly just spinning around and not being tossed as well as they could be. Eventually, one might want a more advanced machine, and that’s where something like [Larry Cotton]’s latest wobble disk roaster can step in.

For starters, this machine roasts more beans than the average popcorn popper in a single throw — the maximum is 350g, or just over three-quarters of a full pound, which is way more than the average popcorn machine will hold. It essentially consists of a heat gun pointed upwards at a sieve full of green coffee beans that are being constantly pushed around by a motorized wobbling disk. As the heat blows, the large metal disk does figure eights through the beans, keeping the heat nice and even. So where does the red ball come in? It’s at the bottom, keeping the flying bean skins (chaff) from entering the heat gun’s fan motor.

Toward the end of the short video after the break, you’ll see a diagram showing all the parts of this roaster. If that’s not enough for you, here’s a build guide for a previous wobble disk roaster (PDF) that should be quite helpful in building either version.

If you want to see some of Larry’s previous machines, we’ve got ’em. And then you can let Hackaday Editor-in-Chief [Elliot Williams] tell you all about roasting at home.

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Smart Coffee Replaces Espresso Machine Controller With Arduino, Sensors

A common hacker upgrade to an espresso machine is to improve stability and performance with a better temperature controller, but [Schematix]’s Smart Coffee project doesn’t stop there. It entirely replaces the machine’s controller and provides an optional array of improvements for a variety of single-boiler machines (which is most of them).

Smart Coffee isn’t free, it costs 16 NZD (about 10 USD) but there is a free demo version. There is no official support, but there are wiring guides and sources aplenty from which to purchase the various optional parts. It runs on an Arduino MEGA 2560 PRO (or similar microcontroller) and supports a wide array of additional hardware including pressure transducer, water level sensor, flow meter, OLED display, and more.

Modification of one’s espresso machine is a rewarding endeavor, but the Smart Coffee project provides a way for one to get straight to the hacking and function modifying, instead of figuring out the wiring hardware interfacing from scratch.

We’ve seen [Schematix]’s work before with a DIY induction heater which showed off thoughtful design, and it’s clear he takes his coffee at least as seriously. Check out the highly comprehensive overview and installation video for Smart Coffee, embedded just below the page break.

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Robotic Coffee Comes To Brooklyn, But Will It Stay?

Robots are cool. Everyone knows it, and [Eater NY] highlights a coffee shop with a robotic server opening in Brooklyn. While robots able to prepare and serve drinks or food is not new, it isn’t every day a brick-and-mortar café with a robot behind the counter opens up. But expensive automation isn’t the only puzzle piece needed to make a location work.

A robotic coffee shop (like a robotic burger joint) certainly offers novelty, but can it sustain itself beyond that?

As one example, the linked article above points out that the city of New York prohibits entirely cashless businesses. Establishments must accept cash payments, and it’s unclear how the touchscreen-driven system would comply with that requirement.

There are also many tasks involved in running even a modest establishment — loading, cleaning, and maintaining for example — that can’t be realistically taken care of by an immobile robot barista. It’s unclear to what extent the robotic coffee shop will employ human staff, but it’s clear that human involvement is something that isn’t going be eliminated any time soon.

Some of you may remember the robotic burger joint that our own Brian Benchoff managed to check out, and many of his same observations come to mind. The robot burger was perhaps ahead of its time (its single location is listed as closed on Google maps with no recent activity) but maybe the robot coffee place can make it work. Still, expensive automation is only one piece of a system, and the ability to crank out a drink per minute 24/7 might not actually be the missing link.

A 4-Player Arcade Hidden Inside A Coffee Table

[Ed] from 50% Awesome on YouTube wanted to build a retro gaming system with a decent screen size, but doesn’t have a great deal of space to site it in, so a good compromise was to make a piece of useful furniture and hide all the fun parts inside.

Building an arcade machine usually involves a lot of wiring

This video two-part build log shows a lot of woodwork, with a lot of mistakes (happy accidents, that are totally fine) made along the way, so you do need to repeat them. Essentially it’s a simple maple-veneered plywood box, with a thick lid section hosting the display and some repositioned speakers. This display is taken from a standard LG TV with the control PCB ripped out. The power button/IR PCB was prised out of the bezel, to be relocated, as were the two downwards-facing speakers. The whole collection of parts was attached to a front panel, with copious hot glue, we just hope the heavy TV panel was firmly held in there by other means!

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My Great-Great-Grandad, The Engineer Who Invented A Coffee Pot

In the study of genealogy it’s common to find people who will go to great lengths involving tenuous cross-links to establish royalty or famous figures such as George Washington or William Shakespeare in their family tree. There’s no royal blood and little in the way of fame to be found in my family tree, but I do have someone I find extremely interesting. One of my great-great-grandfathers was a Scottish engineer called James R Napier, and though his Wikipedia entry hasn’t caught up with this contribution to 1840s technology, he was the inventor of the vacuum coffee pot.

James R NapierHe was born in Glasgow in 1821 and was the son of a successful shipbuilder, Robert Napier, into whose business he followed once he’d received his education. He’s probably most well known today for his work in nautical engineering and for inventing Napier’s Diagram, a method for computing magnetic deviance on compass readings, but he was also a prolific engineer and author whose name crops up in fields as diverse as air engines, weights and measuresdrying timber, and even the analysis of some dodgy wine. The coffee percolator was something of a side project for him, and for us it’s one of those pieces of family lore that’s been passed down the generations. It seems he was pretty proud of it, though he never took the trouble to patent it and and thus it was left to others to profit from that particular invention.

Vacuum Coffee Pots: Impressive, But Slooow

Just what is a vacuum coffee pot, and what makes it special? The answer lies in the temperature at which it infuses the coffee. We take for granted our fancy coffee machinery here in the 21st century, but a century and a half ago the making of coffee was a much simpler and less exact process. Making coffee by simply boiling grounds in water can burn it, imparting bitter flavours, and thus at the time a machine that could make a better cup was seen as of some importance. Continue reading “My Great-Great-Grandad, The Engineer Who Invented A Coffee Pot”

RoboGaggia Makes Espresso Coffee On Its Own

[Nicholas DiPatri] very much loves his Gaggia Pro. It’s an amazing espresso machine, but it’s also kind of fussy and requires a lot of manual attention to brew a cup. As an engineer, he set about fettling the machine to run with a little less oversight. Enter RoboGaggia.

Stock, the Gaggia Pro requires regular water refills. The coffee-thirsty user must also wait for the brew heater to reach temperature before clicking the go button. Knowing the weight of coffee in the machine is key to getting the brew right, too. Steaming must also be done by hand. Overall, it’s a lot of work.

[Nicholas]’s goal was to get the machine to a point where he could load it with fresh ground coffee, hit a button, and walk away. On his return, the machine should be ready for steam. To achieve this, he went ham on outfitting the Gaggia Pro with fancy modern equipment. It scored a scale that sits in the drip tray, PID temperature controllers, a flow rate controller to manage the extraction profile, and an auto-fill water reservoir. The entire brew process is carried out under the command of a microcontroller, with live telemetry also sent to Adafruit.io for logging.

It’s by no means a lightweight project, but [Nicholas] has shared files on Github for the curious. However, if you’re in love with your Italian espresso machine and don’t want to switch, this might just be the kit you need to end your morning headaches. After all, when we’re in need of coffee, we’re at our worst for managing a complicated chemical processing plant. Video after the break.

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Coffee Grinder Gets Bluetooth Weighing

Some people take their coffee grinding seriously. So what do you do when the hot new grinders automatically weigh coffee, and yours doesn’t? Well, if you are like [Tech Dregs] and the rest of us, you hack your existing grinder, of course. The link is to the source code, but for a quick overview, check out the video below.

In true hacker fashion, the first order of business was to pull a load cell out of a cheap scale. Originally, he intended to reuse the processor inside, too, but it was epoxied, so it was a good excuse to use some more modules. A load cell amplifier, an OLED display, and a tiny Xiao processor, which he describes as “ridiculous.” From the context, we think he means ridiculously small in the physical sense and ridiculously powerful for such a tiny board.

With the modules, the wiring wasn’t too hard, but you still need some kind of app. Thanks to App Inventor, an Android app was a matter of gluing some blocks together in a GUI. Of course, the devil is in the details, and it took a lot of “focused cursing” to get everything working correctly.

The coffee grinder has a relay to turn the motor on and off, so that’s the point the scale needs to turn the motor on and off. Conveniently, the grinder’s PCB had an unpopulated pin header for just this purpose.

This is one of those simple projects you can use daily if you drink coffee. We are always impressed that the infrastructure exists today and that you can throw something like this together in very little time without much trouble.

WiFi hacking coffee makers is a popular Java project in these parts. Upgrading a machine can get pretty serious with PID control loops and more.

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