A 3D Printed Jet Engine Appears to Function

[amazingdiyprojects] has been working on a 3D printable jet engine. You may remember seeing a 3D printed jet engine grace our front page back in October. That one was beautiful didn’t function. This one flips those values around. [amazingdiyprojects] seems to make a living from selling plans for his projects, so naturally most of the details of the build are hidden from us. But from what we can see in the video clips there are some really interesting solutions here.

Some of the parts appear to be hand-formed sheet metal. Others are vitamins like bearings and an electric starter. We really liked the starter mechanism, pressing in the motor to engage with a spline, or perhaps by friction, to give the starting rotation.

What really caught our attention was casting the hot parts of the printer in refractory cement using a 3D printed mold. It reminds us of the concrete lathes from World War 1. We wonder what other things could be built using this method? Flame nozzles for a foundry? A concrete tea-kettle. It’s pretty cool.

We’re interested to see how the jet engine performs and how others will improve on the concept. Video of it in action after the break.

UPDATE: [amazingdiyprojects] posted a video of the engine being disassembled.

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Paddy Neumann’s Bounce Per Ounce is Better Than NASA’s

[Paddy Neumann] is an Australian physicist and founder of Neumann Space, a space start-up with a record-breaking ion drive.

The team at Neumann Space built an ion engine that broke the previous specific impulse (bounce per ounce) record. NASA’s HIPEP thruster previously held this record with a specific impulse of ~9600 seconds (+/- 200 seconds). The Neumann Drive’s specific impulse as recorded by the University of Sydney was ~14,690 seconds (+/- 2,000 seconds). This all equates to better efficiency by the Neumann Drive, however its acceleration does not match that of the HIPEP.

CathodeGraphic
Simplified ion engine diagram courtesy of Neumann Space

The Neumann Drive has another unique advantage in its range of usable fuels. In comparison to the HIPEP which uses Xenon gas as fuel the Neumann Drive accepts a variety of metals including: Molybdenum, Magnesium, Aluminum, Carbon, Titanium, Vanadium, Tin, last and also least according to Neumann Space is Bismuth.

Interestingly, Neumann offered his intellectual property (IP) to the University of Sydney, since the research was done at the University but they passed on the offer. This allowed the IP to be returned to Paddy and he subsequently applied for a patent and began the search for funding for continued research.

Here at Hackaday we like space, in fact we’ve offered to send you to space more than once with the Hackaday Prize. We also enjoy amateur rocketry and young rocket scientists.

EZ-Spin Motor Spins “Forever”

Now this isn’t a perpetual motion machine, but it’s darn close. What [lasersaber] has done instead is to make the EZ Spin, an incredibly efficient motor that does nothing. Well, nothing except look cool, and influence tons of people to re-build their own versions of it and post them on YouTube.

The motor itself is ridiculously simple: it’s essentially a brushless DC motor with a unique winding pattern. A number of coils — anywhere from six to twenty-four — are wired together with alternating polarity. If one coil is a magnetized north, its two neighbors are magnetized south, and vice-versa. The rotor is a ring with permanent magnets, all arranged so that they have the same polarity. A capacitor is used for the power source, and a reed switch serves as a simplistic commutator, if that’s even the right term.

As the motor turns, a permanent magnet passes by the reed switch and it makes the circuit. All of the electromagnets, which are wound in series, fire and kick the rotor forwards. Then the reed switch opens and the rotor coasts on to the next position. When it gets there the reed switch closes and it gets a magnetic kick again.

The catch? Building the device so that it’s carefully balanced and running on really good (sapphire) bearings, entirely unloaded, and powered with high impedance coils, leads to a current consumption in the microamps. As with most motors, when you spin it by hand, it acts as a generator, giving you a simple way to charge up the capacitor that drives it. In his video [lasersaber] blows on the rotor through a straw to charge up the capacitor, and then lets it run back down. It should run for quite a while on just one spin-up.

The EZ Spin motor is absolutely, positively not perpetual motion or “over-unity” or any of that mumbo-jumbo. It is a cool, simple-to-build generator/motor project that’ll definitely impress your friends and challenge you to see how long you can get it running. Check out [lasersaber]’s website, this forum post, and a 3D model on Thingiverse if you want to make your own.

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Garbage can RC car Engine Powers Ridiculous Pencil Sharpener

Christmas has come and gone, and no doubt garbage cans are filling with toys that got but a single use before giving up the ghost. If you scrounge around, you might get lucky and score a busted RC car so you can be like [Mike] and build a completely unnecessary nitro-powered pencil sharpener.

This is one from the [Tim The Tool Man Taylor] “more power” files. To be fair, [Mike] acknowledges as much right up front, and as a learning tool for these super-powerful internal combustion engines, we think it’s a pretty cool project. After dealing with a seized cylinder on what looks to be a VX .18 engine rated at about 1.1 horsepower, [Mike] learns the basics of starting and controlling the engine. Once coupled to a pencil sharpener that clearly isn’t engineered to work at a bazillion RPM and jury-rigging a damper for the clutch, [Mike] fires up the engine and races through a pack of 10 pencils in record time.

As silly as this hack seems, it could come in handy if you decide to go into the colored pencil jewelry market at production levels.

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Homemade Internal Combustion Engine – Sans Machine Shop

We’ve got a question for you:  If you were stuck in a basement, with nothing too much more than some copper pipe, solder, JB-Weld, and a few hand tools, do you think you could make a working 2-stroke motor? Well, [Makerj101] did just that, and the results are fan-freaking-tastic.

[Makerj101] began his journey like most of us do – with a full face-plant type failure. His first attempted at building an internal combustion engine wouldn’t run, due to a low compression ratio, and too small port sizes. So he did what most of us would do, and tore apart a small gas-power weed-whacker motor to see what he was doing wrong.

The type of engine he’s making is a 2-stroke. That makes the design much simpler as there are no mechanically controlled valves a like 4-stroke motor. The piston (along with the cylinder wall) does double duty by also directing the intake and exhaust gasses – along with a simple flap-type check valve.

For now, the ignition system is run off of mains power, but he has plans to change that – creating a self contained engine. We’re amazed that the entire build is made with such simple tools. Even the the piston is cast out of “JB Weld” epoxy putty. After seeing this, we think that the kid who took apart a clock is going to have to up his game a bit.

We’ve included all 6 parts after the break.

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Thomas Midgley, GM, and the Dark Side of Progress

Scientific improvements that create industries and save millions of lives often come at a price that isn’t revealed until much later. Leaded gasoline helped the automobile industry take off and synthesized Freon extended the lifespan of lifesaving vaccines, but they took an incredible toll on the environment.

Both were invented in the early 20th century by Thomas Midgley, Jr. After graduating from Cornell in 1911 with a degree in mechanical engineering, he worked briefly for National Cash Register where inventor Charles Kettering had just created the first electronic till. In 1916, Midgley started working for Kettering at Dayton Metal Products Company, which soon became the research division of General Motors.

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Radial Solenoid Engine is Undeniably Cool

Radial engines are just plain cool – it’s inarguable that any tech that originated with early aviation is inherently awesome. But, what do you do when you want to build a radial engine in your dorm where a combustion engine would be inadvisable? For University of Washington students [Jeffrey Weng] and [Connor Lee] the answer was to power it with solenoids in place of the pistons.

The easiest way to approach a project like this would have been to use a microcontroller. A simple program running on an Arduino could have easily provided the timing to switch power to each solenoid in succession. [Jeffrey Weng] and [Connor Lee], however, took a much more interesting approach by controlling timing via a simple distributor. This works in the same way a spark distributor on a combustion engine would have worked, except it’s actually providing the power to actuate the solenoids instead of providing just an ignition spark.

Also impressive is what they were able to accomplish with such basic tools. Those of us who are lazy and have access to more expensive tools would have just 3D printed or CNC cut most of the parts. Either [Jeffrey Weng] and [Connor Lee] didn’t have access to these, or they wanted to increase their machining street cred, because they created all of the parts with simple tools like a band saw and drill press. We’ve seen some beautiful engine projects before, but what this build lacks in objective beauty it makes up for in ingenuity.

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