Dremel Powered Duplicating Carving Machine

[Adran] wanted to be able to accurately cut out a bunch of the same parts out of wood but didn’t have the cash to spend on buying or building an automated CNC machine. After thinking about it for a while he decided to build a mechanical device that will allow him to duplicate objects by tracing them in 3 dimensions. This type of duplicator uses a stylus to trace over the surface of an object while the cutting tool is also moved over a piece of raw material, cutting as it goes. The end result is a newly carved object that is the same shape as the original. The idea is like a pantograph that works in 3 dimensions.

The wood frame is constructed to move freely front to back and left to right. To control the height of the cutting tool, in this case a Dremel, the frame pivots up and down and the X-axis rail. A screw driver is mounted off the side of the Dremel that acts as a stylus. It is mounted in the same orientation as the Dremel bit and is constrained such that it and the Dremel move in the same direction and amount at all times. When the tip of the screwdriver is traced over a 3D part, the Dremel moves the exact same amount carving a part out of a block of material.

Although the machine works, [Adran] admits there is some room for improvement. The left to right motion is a little choppy as the wood frame is riding directly on steel rails. He plans on adding linear bearings for the next revision to smooth things out.

The Four Thousand Dollar MP3 Player

[Pat]’s friend got a Pono for Christmas, a digital audio player that prides itself on having the highest fidelity of any music player. It’s a digital audio device designed in hand with [Neil Young], a device that had a six million dollar Kickstarter, and is probably the highest-spec audio device that will be released for the foreseeable future.

The Pono is an interesting device. Where CDs have 16-bit, 44.1 kHz audio, the Pono can play modern lossless formats – up to 24-bit, 192 kHz audio. There will undoubtedly be audiophiles arguing over the merits of higher sampling rates and more bits, but there is one way to make all those arguments moot: building an MP3 player out of an oscilloscope.

Digital audio players are limited by the consumer market; there’s no economical way to put gigasamples per second into a device that will ultimately sell for a few thousand dollars. Oscilloscopes are not built for the consumer market, though, and the ADCs and DACs in a medium-range scope will always be above what a simple audio player can manage.

[Pat] figured the Tektronicx MDO3000 series scope sitting on his bench would be a great way to capture and play music and extremely high bit rates. He recorded a song to memory at a ‘lazy’ 1 Megasample per second through analog channel one. From there, a press of the button made this sample ready for playback (into a cheap, battery-powered speaker, of course).

Of course this entire experiment means nothing. the FLAC format can only handle a sampling rate of up to 655 kilosamples per second. While digital audio formats could theoretically record up to 2.5 Gigasamples per second, the question of ‘why’ would inevitably enter into the minds of audio engineers and anyone with an ounce of sense. Short of recording music from the master tapes or another analog source directly into an oscilloscope, there’s no way to obtain music at this high of a bit rate. It’s just a dumb demonstration, but it is the most expensive MP3 player you can buy.

Is This Power Supply Bigger Than A Bread Box? No, It Is One.

[newtonn2] must have had food on his mind when he was deciding to embark on a power supply project. The enclosure is quite different…. it is a Bread Box! Even so, flipped up on end we must say it looks pretty cool. [newtonn2’s] previous power supply had crapped out and he needed a replacement supply ASAP, it was a loaf or death situation for this electronics enthusiast.

Similar to a lot of DIY bench power supplies, this one would also be based on an ATX computer power supply. These are good high-current supplies that output voltage in several convenient amounts and in this case are are all routed to their own spring terminals mounted on the enclosure. Even though those standard voltages might be good enough for most, [newtonn2] is extremely kneady and wanted a fully adjustable output so he designed up an adjustable voltage regulation circuit using an LM350 regulator. A volt meter and an amp meter indicates the power being supplied on the adjustable circuit.

Since his last power supply was toast, [newtonn2] wanted this one to be easily repairable. The ATX power supply inside can be replaced in two minutes because nothing is hard wired. The only connections are the ATX connector and power cord. For cooling, holes were drilled in the side of the enclosure so that fans could be installed. This was the yeast he could do to keep the temperature of the interior components down.

In the end [newtonn2] completed his goal of building a pretty unique and functional bench top power supply without spending a lot of dough. Check out his Instructable for extremely detailed build instructions including schematics for how all his components are wired.

DIY Video Microscope Used For Soldering SMD Parts

Fortunately (or unfortunately), [ucDude] has had the opportunity to try out a high quality video microscope while soldering some small surface mount components. He loved it, the problem was he had a hard time going back to using just his eyes. He wanted a video microscope but the cost for a professional one could not be justified. The solution? Build one!

[ucDude] called on one of his photographer friends to help. After discussing the project they decided to use a webcam and a lens from an SLR camera. Testing with the webcam resulted in an image that could not be zoomed-in enough, plus having to connect it to an external computer proved to be a bulky solution. They next tried a Raspberry Pi, camera module and zoom monocular. It worked great! The entire assembly was then mounted to a camera boom stand making it easy for the camera to be positioned over the work area and out of the way of hands and soldering irons. The Raspberry Pi’s HDMI output is plugged straight into an HD monitor. The result is exactly what [ucDude] was looking for. Now he can quickly and confidently solder his surface mount circuit boards.


Logic Simulator Atanua Goes Free, Possibly Open Source

The history of software is littered with developers that built a great product, gave people a reasonable option to license the software, and ended up making a pittance. There’s a reason you don’t see shareware these days – nobody pays. It looks like [Gates] had a point with his Open Letter to Hobbyists.

Such is the case with Atanua. [Jari] built a nice little graphical logic simulator that has tens of thousands of downloads, and is being used in dozens of universities. [Jari] has sold only about 60 licenses for Atanua, netting him only a few thousand Euro. You can’t develop software with a pittance, so now [Jari] is giving Atanua away. This neat little logic simulator has reached the end of its life, the license is free, and [Jari] is out of the business.

This isn’t an ideal situation, but [Jari] is strongly considering open-sourcing Atanua. The code is a little bit of a mess at the moment, and cleaning it up will require a bit of work. [Jari] is leaving the option to buy a license for Atanua open, and anyone who wants to see this bit of software open sourced could buy a license or hundred.

While this isn’t great news for [Jari], if you’re looking for a neat tool to learn digital logic, you now have a very nice free option. Atanua simulates individual logic gates, 74-series chips, and even an 8051 microcontroller in real-time (up to about 1 kHz), with enough buttons, LEDs, and displays to do some very cool stuff. It’s more than enough to learn digital logic on, and good enough for a test bed for some odd and bizarre projects you might have floating around your head.

Overhauling a 3-Zone Reflow Oven

[Ed] owns a 3-zone reflow oven (which he coincidently uses to manufacture reflow oven controllers), but its performance has gotten worse and worse over time. The speed of the conveyer belt became so inconsistent that most boards run through the oven weren’t completely reflowed. [Ed] decided to rip out the guts of the oven and replace it with an Arduino, solving the belt problem and replacing the oven’s user-unfriendly interface

When [Ed] was looking into his belt speed problem, he discovered that the belt motor was controlled by an adjustable linear regulator with no feedback. Although this seems a bit sketchy by itself, the motor also had some mechanical issues and [Ed] ended up replacing it entirely. After realizing that closed-loop speed control would really help make the oven more consistent, [Ed] decided to overhaul all of the electronics in the oven.

[Ed] wanted to make as little custom hardware as possible, so he started out with an Arduino Mega and some MAX31855’s that measure multiple thermocouples in the oven. The Arduino controls the belt speed and runs PID loops which control heating elements in each of the oven’s 3 zones. The Arduino can be programmed with different profiles (stored in EEPROM) which are made up of 3 zone temperatures and a conveyor speed. Don’t have a 3-zone oven of your own to hack? Check out some DIY reflow oven builds we’ve featured before.

Fixing A Multimeter’s Serial Interface

[Shane] bought a multimeter with the idea of using its serial output as a source for data logging. A multimeter with a serial port is a blessing, but it’s still RS-232 with bipolar voltage levels. Some modifications to the meter were required to get it working with a microcontroller, and a few bits of Python needed to be written, but [Shane] is getting useful data out of his meter.

The meter in question is a Tenma 72-7735, a lower end model that still somehow has an opto-isolated serial output. Converting the bipolar logic to TTL logic was as easy as desoldering the photodiode from the circuit and tapping the serial data out from that.

With normal logic levels, the only thing left to do was to figure out how to read the data the meter was sending. It’s a poorly documented system, but [Shane] was able to find some documentation for this meter. Having a meter output something sane, like the freaking numbers displayed on the meter would be far too simple for the designers of this tool. Instead, the serial port outputs the segments of the LCD displayed. It’s all described in a hard to read table, but [Shane] was able to whip up a little bit of Python to parse the serial stream.

It’s only a work in progress – [Shane] plans to do data logging with a microcontroller some time in the future, but at least now he has a complete understanding on how this meter works. He can read the data straight off the screen, and all the code to have a tiny micro parse this data.