PCB stencils for $200

stencil

There’s some really cool stuff to find if you wander around a Michaels craft shop or Hobby Lobby long enough. Recently, [Ben] picked up a craft cutter – a small vinyl cutter-like device meant for scrapbooking and other crafty endevours. He’s using this machine to create solder paste stencils that are better than any laser cut stencil he’s used before.… Read the rest

Hard drive centrifuge for sensitizing copper clad boards

hdd-to-apply-light-sensitive-ink

We would wager that most of the home etched PCB projects we see around here use the toner transfer method. But the next most popular technique is to use photosensitive ink which resists the etching acid once it has been exposed to light. Most people buy what are called pre-sensitized boards, but you can also get ink to make your … Read the rest

Human powered emergency cell phone charger

Emergency-human-powered-cell-phone-charger

Power outage? For the average citizen it’s very easy to take electricity for granted. Go a few hours or more without it though, and you’ll suddenly be reminded just what a luxury it is. During an emergency situation, sometimes you have to come up with alternative methods to get the job done. This human powered cell phone charger is a … Read the rest

Bending materials with a simple hot wire forming tool

bending-with-a-hot-wire-former

Regular reader [RoadWarrior222] has watched as we’ve featured several projects that show how to bend acrylic. But so far he hasn’t seen us cover his favorite technique developed by [Dale A. Heatherington] which uses a hot wire forming tool to make precise bends. The tool is simple to use plus it’s cheap and easy to build. It’s a great … Read the rest

Taking the pain out of making custom Eagle parts

eagle

Cadsoft’s Eagle is a great tool for the independent maker. It’s a relatively easy to use PCB layout program with a ton of part libraries available for just about any project. If you’re using a part this isn’t included in these libraries, though, creating them by hand is a pain. [Dave] sent in a project he’s been working on that … Read the rest

Modifying a printer for PCB fabbing

ohgodmyeyes

The migraine-inducing image above is the product of [Rupert Hirst]‘s attempts at home PCB fabrication. He’s using the toner transfer method – printing a circuit on a piece of transparency sheet with a laser printer, setting it on a piece of copper clad board, and sending the whole assembly through a laminator. It’s a fairly straightforward process, but if you … Read the rest

Panelizing PCBs in Eagle

final_panel

A lot of the board houses out there including Seeed and ITead studios have a fixed size for circuit boards before the price goes up. A one-inch square board costs the same as a much larger 5cm x 5cm board, making panelized PCBs a great way to get more boards for the same amount of money. Trying to panelize a … Read the rest