Lithium-Air Might Be The Better Battery

Researchers at Cambridge University demonstrated their latest version of what is being called the Lithium-Air battery. It can be more accurately referred to as a Lithium-Oxygen but Air sounds cooler.

The early estimates look pretty impressive with the energy density being 93% efficient which could be up to 10 times the energy density of Lithium-Ion and claims to be rechargeable up to 2,000 times.  Recent improvements toward Lithium-Air batteries include a graphene contact and using lithium hydroxide in place of lithium peroxide which increased both stability and efficiency.

Here’s the rub: Lithium-Air batteries are still years away from being ready for commercial use. There are still problems with the battery’s ability to charge and discharge (kind of a deal breaker if the battery won’t charge or discharge right?) There are still issues with safety, performance, efficiency, and the all too apparent need for pure oxygen.

Do batteries get you all charged up? Check out our coverage of MIT’s solid state battery research, or have a look at the Nissan Leaf and/or Tesla battery packs.

Thanks to [Jimmy] for the tip.

Hackaday Links: September 20, 2015

Here’s an offer from Intel and the guy behind all of reality TV [Mark Burnett]: win a million dollars for making something. Pitch an idea for wearable electronics to the producers by October 2, and you might be on a reality TV show about building electronics which they’re calling America’s Greatest Makers. With this, Intel is promoting the Curie module a tiny, tiny SoC with Bluetooth, IMU, and DSP functions. We’re of the opinion that a Hackaday reader should win this contest, or at the very least be featured prominently in the show. No, it’s not Junkyard Wars, but it’s still a million dollar prize.

[Jeremy] builds bombs clocks, and he has a Kickstarter for an interesting Nixie clock. Most Nixie tubes have digits, but [Jeremy] is using the IN-9 ‘bar’ tubes for the hour and minute hand.

The Luka EV is a semifinalist for the Hackaday Prize, and a completely open, road legal electric vehicle powered by hub motors. It also looks really, really cool.  Now, they’re selling them. It’s €20,000 for a complete car. Did I mention how cool it looks?

Boca Bearings is having a ‘Show Us Your Workshop’ contest, with the best (or should it be worst?) workshop winning tool cabinets, tool kits, a work mat, and calipers.

The EMU Drumulator is a classic drum machine that featured dirty 12-bit drum sounds in ROM. Now, it’s a single chip thanks to [Jan]. He’s done a lot of great work putting synths in single chips, and it’s great to see him move on to classic drum machines.

Offered without comment, here’s a ride through a PCB.

Earth Day: Electric Vehicles

Electric vehicles are the wave of the future, whether it’s from sucking too much oil out of the ground, or because of improved battery technology. Most internal combustion engines are unsustainable, and if you’re thinking about the environment – or working on an entry for The Hackaday Prize – an electric vehicle is the way to go.
Here are a few electric vehicle projects that are competing in The Hackaday Prize that show off the possibilities for the electric vehicles of the future.

An Electric Ninja

Motorcycles are extremely efficient already, but if you want a torquey ride with a lot of acceleration, electric is the way to go. [ErikL] is hard at work transforming a 2005 Ninja 250R into an electric vehicle, both to get away from gas-sipping engines and as a really, really cool ride. Interestingly, the battery technology in this bike isn’t that advanced – it’s a lead acid battery, basically, that reduces the complexity of the build.

And They Have Molds To Make Another

Motorcycles aren’t for everybody, but neither are normal, everyday, electronic conversion cars. [MW Motors] is building a car from scratch. The body, the chassis, and the power train are all hand built.

The amazing part of this build is how they created the body. It’s a fiberglass mold that was pulled off of a model carved out of a huge block of foam. There’s a lot of composite work in here, and a lot of work had to happen before digging into the foam; you actually need to choose your accessories, lights, and other bits and bobs before designing the body panels.

While the suspension and a lot of the mechanical parts were taken from a Mazda Miata, the power and drive system are completely custom. Most of the chassis is filled with LiFeMnPO4 batteries, powering four hub motors in each wheel. It’s going to be an amazing car.

Custom, 3D Printed Electric Motors

If you’re designing an electric car, the biggest decision you’re going to make is what motor you’re going to use. This is a simple process: open up a few catalogs and see what manufacturers are offering. There’s another option: building your own motor. [Solenoid] is working on a piece of software that will calculate the specifications of a motor given specific dimensions. It will also generate files for a 3D printed motor given the desired specs. Yes, you’ll still need to wind a few miles of copper onto these parts, but it’s the beginning of completely custom electronic motors.

BLDC Controller With The Teensy 3.1

[Will] is on the electric vehicle team at Duke, and this year they’re trying to finally beat a high school team. This year they’re going all out with a monocoque carbon fiber body, and since [Will] is on the electronics team, he’s trying his best by building a new brushless DC motor controller.

Last year, a rule change required the Duke team to build a custom controller, and this time around they’re refining their earlier controller by making it smaller and putting a more beginner-friendly microcontroller on board. Last years used an STM32, but this time around they’re using a Teensy 3.1. The driver itself is a TI DRV8301, a somewhat magical 3 phase 2A gate driver.

The most efficient strategy of driving a motor is to pulse the throttle a little bit and coast the rest of the time. It’s the strategy most of the other teams in the competition use, but this driver is over-engineered by a large margin. [Will] put up a video of the motor controller in action, you can check that out below.

Continue reading “BLDC Controller With The Teensy 3.1”

Open Source Electric Car, CarBEN, Produces No Carbon

Raise your hand if you have designed and built a full size car…. Nobody? Doing so would be a huge task considering car manufactures have thousands of people involved with designing and building a car model. Eager beaver [Neil] has stepped up and taken on that challenge. He’s started an open source project he’s calling the CarBEN.

The plan is for the car to hold 5 people comfortably while being just a tad larger than a Scion xA. The body is made of foam and will be covered with fiberglass. The car is designed in a shape that tapers in towards the rear of the car and has features like a smooth underside and covered wheels to create a low coefficient of drag. The goal is for this beauty to get 300-400 miles per charge with an Miles Per Gallon Equivalent of over 224.

Continue reading “Open Source Electric Car, CarBEN, Produces No Carbon”

A Simple, Overkill, Electric Car

If you’re building an electric car nowadays, you’re probably looking at taking a normal, gas-powered car and replacing the engine and transmission with an electric motor and batteries. [Gahaar] thought this is a rather dumb idea; all the excesses of an internal combustion-powered car, such as exhaust, cooling, differential, and fuel storage is completely unnecessary. Building a new electric car from the frame up is a vastly more efficient means of having your own electric car. So that’s what he did.

[Gahaar] build his new chassis around a single box made of 3mm aluminum sheet. Attached to this box are two AC induction motors at the rear of the car, negating the need for a differential, with 45 lithium cells stuffed into the middle of the box. There’s no gearbox here, greatly reducing the complexity of the build, and with the batteries providing 145V and 100Ah, this simple car has more than enough power for a lot of fun.

The suspension and steering were taken from a wrecked car, in this case a Mazda MX5, or Miata for those of us in North America. The Miata suspension easily unbolts from the frame of the wrecked car, and with just a little bit of welding can easily be attached to the new electric chassis.

Even though [Gahaar]’s car is basically just a bit of aluminum, motors, suspension, and batteries, he’s getting some awesome performance out of it; he estimates a top speed of 100mph with about 60 miles per charge. It’s an awesome way to get around the farm, and with a custom fiberglass body, we can easily see this being one of the coolest electric vehicles ever made.

Porsche 911 made electric

[Kurt] wanted an electric car, and always wanted to drive a Porsche. Killing two birds with one stone, he decided to combine these wishes and convert a 2002 Porsche 911 into an electric vehicle.

After removing the engine, fuel tank, exhaust, radiator, and all the other things that make an internal combustion engine work, [Kurt] installed a high power motor, controller and 72 lithium phosphate batteries weighing in at over 500 pounds. He’s put over 300 miles on the car in the last few months while working out the kinks, but now he’s finally gotten the bugs out of the system allowing him to take it up to some relatively high speeds.

Already [Kurt] has taken his new ride to 100 mph and done a little bit of range testing that told him he should expect around 40 miles per charge in his new ride. It’s not exactly what he hoped, but more than enough for a few trips around town while riding in style.

After the break is a video [Kurt]’s first test drive of his electric Porsche.

Continue reading “Porsche 911 made electric”