Engine Hacks: Electrified Datsun is the ultimate engine swap

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Forget the Tesla Roadster, we want an electric car like [John Wayland’s] White Zombie!

If it wasn’t plastered with sponsor stickers and the like, you would never realize that this otherwise unassuming ‘72 Datsun 1200 is an absolute beast of a car. The gas engine that used to provide a mere 69 horsepower was swapped out for a pair of custom-built electric motors which propel the Datsun to 60 miles per hour in under two seconds.

The electric motors supply 500 horsepower and a staggering 1250 foot pounds of instant torque, providing one hell of a ride. The car is powered by 12 custom 29.6V battery packs which provide 2,400 Amps of current each! Aside from laying down a quarter mile in under 11 seconds, White Zombie can make a 90 mile trek before requiring a recharge.

Needless to say, this impressive car takes plenty of people by surprise each time [John] hits the track. Continue reading to watch one poor sap learn the hard way that his brand new Maserati is no match for White Zombie.

[via Discovery]

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Skillet reflow controller

Using an electric skillet to reflow surface mount circuit boards is a popular alternate use for those kitchen appliances. The real trick is monitoring and controlling the temperature. [Mechatronics Guy] built his own skillet temperature controller using a thermistor, a solid state relay, and an Arduino.

He was inspired by [Ladyada's] work which used a servo to adjust the temperature dial on the skillet’s power supply. This started by attaching the thermistor to the bottom of the skillet using JB weld. since this area will be heating up he also attached a terminal block for connecting the feed wires as the heat would melt any solder joints. Those wires travel back to a control box housing the Arduino and solid state relay. To gain finer control over the heating element the relay is switched on and off, resulting in low-frequency Pulse Width Modulation, which should help maintain a consistent temperature better than just turning the temperature dial on the cord.

Pair this up with the vacuum tweezers hack and you’re on your way to a surface mount assembly line. If you want to see this process in action check out this post. It goes from stenciling, to populating, to reflowing in a toaster oven.

[Thanks Rob]

Self-balancing unicycle 2.0

Focus Designs has a new version of their self-balancing unicycle for sale. This improves upon their original design in several ways. The battery pack has moved to LiFePO4, which is becoming more common in electric transportation. There’s also regenerative braking and fall protection which kills the motor when you fall off.

We’ve embedded their marketing video after the break. Our favorite part is the shot seen above: a guy on the unicycle cruising along next to a woman who is running. There’s nothing like sitting on your bum while some else exercises.

At any rate, from what we see in the video they’ve turned out a solid product.

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Electric scooter sings as it travels

This scooter has been fitted with a three-phase induction motor. It reminds us of the sound effects from vehicles in the Jetsons. Right now they’re using lead-acid batteries and get about 15 miles of range from one charge. Once they switch over to lithium polymer they calculate the range will be closer to 45 miles due to the reduced weight and increased capacity. Not bad for $600 in parts, and we’d bet it’s both faster and more stable than the one-wheeled-wonder we saw last week.

A different take on electric motor cars

[Craig Carmichael] has been hard at work on his electric hub motor for cars. Unlike typical electrical vehicles the plan is to bypass the transmission, differential, and everything else all together by connecting directly to the hub of the wheel. The goal of giving greater thrust and still allowing the use of a gas engine if need be.

There’s really too much detail for us to even begin to try to explain the entire project in a short recap, but [Craig] builds the entire motor (from magnets to coil windings) and wires his own controller (from schematic to finished PCB), all while documenting the process thoroughly for those wishing to make their own.

A bicycle build for… 2.0

Here’s an interesting way to fill the second seat on your tandem bicycle. It seems no one ever wants to be the stoker, so this gentleman decided to build his riding partner. JouleS powers the bicycle from the back using the same motions a human would. It’s not the easiest way to make an electric bicycle but the mechanics that went into it are quite beautiful. See the old boy pedaling away after the beak.

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Building an Electric Kart

[Henry Herndon] is working on building an electric kart, mostly with surplus parts. He’s got some experience with electric vehicles but that doesn’t mean the build is going without a hitch. So far he’s come up with a way to make the peculiar motor shaft play nicely with his rig but once everything was put together he had trouble with the chain coming off of the cogs.

We know there’s a lot of links here so far but just a couple more: [Henry] took some shots of the kart chassis before adding the motor, and just for fun, take a look at his scotch tape dispenser. When you’re done clicking on those join us after the break for some test drive footage.

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