A Laser Effect Projector Built With Safety In Mind

There’s just something about wielding a laser pointer on a dark, foggy night. Watching the beam cut through the mist is fun – makes you feel a little Jedi-esque. If you can’t get enough of lasers and mist, you might want to check out this DIY “laser sky” effect projector.

The laser sky effect will probably remind you of other sci-fi movies – think of the “egg scene” from Alien. The effect is achieved by sweeping a laser beam in a plane through swirling smoke or mist. The laser highlights a cross section of the otherwise hidden air currents and makes for some trippy displays. The working principle of [Chris Guichet]’s projector is simplicity itself – an octagonal mirror spun by an old brushless fan motor and a laser pointer. But after a quick proof of concept build, he added the extras that took this from prototype to product. The little laser pointer was replaced with a 200mW laser module, the hexagonal mirror mount and case were 3D printed, and the mirrors were painstakingly aligned so the laser sweeps out a plane. An Arduino was added to control the motor and provide safety interlocks to make sure the laser fires only when the mirror is up to speed. The effect of the deep ruby red laser cutting through smoke is mesmerizing.

If laser sky is a little too one-dimensional for you, expand into two dimensions with this vector laser projector, and if monochrome isn’t your thing try an RGB vector projector.

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NES Zapper: Improved With Lasers

The Zapper gun from the original Nintendo was ahead of its time. That time, though, was around 30 years ago and the iconic controller won’t even work with most modern televisions. With a little tinkering they can be made to work, but if you want to go in a different direction they can be made to do all kinds of other things, too. For example, this one can shoot green lasers and be used as a mouse.

The laser pointer was installed in the gun using a set of 3D printed rings to make sure the alignment was correct. It’s powered with a Sparkfun battery pack and control board which all fit into the gun’s case. The laser isn’t where the gun really shines, though. There’s a Wiimote shoved in there too that allows the gun to be used as a mouse pointer when using it with a projector. Be sure to check out the video below to see it in action. Nothing like mixing a little bit of modern Nintendo with a classic!

The Wiimote is a great platform for interacting with a computer. Since the Wii was released it’s been relatively easy to interface with them via Bluetooth. One of the classic Wiimote hacks is using an IR pen and projector to create a Smart Board of sorts for a fraction of the price. They’ve also been used with some pretty interesting VR displays.

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This DLP 3D Printer Build Is Going Really Well

We suppose [Dan Beaven] got up one day and said, “I’ll make my own resin 3D printer, with resin management and an advanced separation mechanism!” It’s a build log that shows just how possible it is to roll your own resin printer.

Prints on a dime!
Prints on a dime!

The machine isn’t finished yet, but the example prints coming off it are already very impressive. [Dan] stopped the print midway to get this photo of the detail on the stairs in the standard rook torture test.

[Dan] wants a lot of features from his machine that some of the more polished commercial printers are only now offering. One really nice one is the sliding and twist separation instead of tilt. This will allow for cleaner separation between layers during a print, a lower failure rate, and also faster print times.

He also added resin management with a peristaltic pump. This reduces the size of the build vat, and less resin will be exposed to the elements and wasted. It also means that the printer can run unattended. In the resin handling area of the printer he’s also added a carbon air filter. This lets him run higher performing resins without gassing him out of house and home with fumes.

We like how [Dan] just runs right ahead and puts the printer together. He even points out kludges on the machine that are holding it together long enough for him to print a more functional part for the 3D printer– on the 3D printer. We look forward to the next installment.

Mike Harrison Exposes Hot Oil And High Voltage Of Ancient Live Projector

It’s amazing how quickly a technological pivot will erase the existence of what was previously a modern marvel. A great example of this is the live video projection technology known as the Eidophor. In the beginning there was film, and if you shined a light through it followed by a set of lenses you could project an image for all to enjoy. But what if you didn’t want to wait for film to be developed? What if you wanted to project live video, or real-time data for a room full of people who could not be served by even the biggest of the cathode-ray tubes of the time? This question led to the development of the Eidophor whose story has been all but lost.

Mike Harrison is trying to revive the details of this amazing engineering feat and presented his findings during his talk at the Hackaday | Belgrade conference. Mike is interested in technology that is “impractical, ridiculous, absurd, or stupidly expensive” and the Eidophor certainly ticks all of those boxes. Check it out below and join us after the break where we’ll touch on the myriad challenges of developing projection technology based on hot oil and high voltage.

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Cyberpunking Home Alone

[Macaulay Culkin] err… [Kevin McCallister] pulled off some epic 1990 hacks to scare off a couple of bumbling burglars in the classic film Home Alone. Now celebrating its 25th Anniversary, it’s fun to see the tricks [Kevin] used to spoof a house party brought into this age of high-technology.

The trick in the original movie was all about silhouettes in the windows that made the house look full of people. [Michael Jordan’s] cardboard cutout taped to a model train is fairly believable. But really, who has a half-dozen mannequins just sitting in their attic? Creepy.

The marketing company RedPepper are behind the facelift of this pop culture icon. They outfitted their offices with some window dressings that are perfect for the silhouettes. In a delightful cyberpunk twist they went with projects and digital silhouettes. Embracing our current tech-heavy lives is the mobile aspect of it all. Of course there’s an app for that. It means [Kevin] doesn’t have to pull the strings. He can hide outside the building and decide which animations are played by the projectors within. Check it out after the break.

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Hacklet 88 – Projector Projects

Everyone loves a big screen TV. Back in the old days, anything over 27 ” was considered big. These days if you’re not sporting at least 50″, you’ll end up with display envy. One thing hasn’t changed though, those who want to go really, really big get into projectors. Hacking and projectors seem to go hand in hand. Anyone else remember those old DIY projection setups where the user would put their TV in a box upside down? This week’s Hacklet is all about projector hacks!

hushWe start with [Chaz] with Projector Hush Box . [Chaz] had a good projector, but still found himself with a problem. Projectors generate a lot of heat, which is dissipated via a fan. For whatever reason, projector companies seem to pick the loudest fans available. [Chaz’s] solution is to put the projector inside a box. Done right, this makes for a quiet projector. Done wrong, it makes an oven. [Chaz] projector hasn’t caught fire yet, so we think he did it right. Two quiet and efficient PC fans direct air through the box, and around baffles which keep the noise down. An anti-reflective coated glass window lets the light out but keeps the noise in. Sound deadening foam helps cut the sound down even further.

led-projNext up is [ric866] with 100w LED projector conversion. The killer with projectors these days are the bulbs. In some cases it’s more cost-effective to buy a new projector than to replace the bulb in an aging one. That’s how [ric866] ended up with a pair of old NEC projectors – one with a working bulb, and one without. Bulbs for this model aren’t cheap at £100. [ric866] found a cheap replacement in a 100 Watt LED. The LED in question only cost £8.99 from everyone’s favorite auction site. LEDs may be efficient, but anyone who’s played with powerful LEDs can tell you they still get hot. [ric866] had to cut up the projector’s case a bit to fit in a heat sink and fan. He also had to spend some time bypassing the various case interlock switches. The final products color calibration looks to be a bit off, but not too shabby for a quick mod!

baffle[Tom_VdE] is serious about recycling. He isn’t one to let an old laptop go to waste when it can be turned into a projector! Remember the “TV in a box” kit we mentioned up in the title? This is the modern version of that same idea. [Tom] tore down the laptop’s LCD and placed it in a CRT monitor case with the appropriate lenses. A setup like this needs length, and focus adjustments. [Tom] managed all that by building a collapsible baffle out of plywood. A build like this needs a lot of light, so [Tom] is using a 100 Watt LED (or two). A water cooling system will keep the LED’s from melting down. [Tom] is still in the prototype phase, but we can’t wait to see his first movie night with this upcycled laptop.

sensorcalFinally, we have [Alex] who built Automatic projector calibration, project #161 on Hackaday.io. [Alex] took his inspiration from [Johnny Chung Lee] to build a system which can map a projector to any angle, size, or position. The secret is phototransistors embedded in the corners of a rectangular piece of foamboard. An Arduino reads the phototransistors while the projector runs a calibration routine. [Alex] switched over to a scanning line from [Johnny’s] original binary pattern. The scan isn’t quite as fast as the binary, but it sure looks cool. Once the positions of the sensors are known, it’s just a matter of mapping the entire screen to a smaller piece of real estate. Toss in a few neat transitions, and you’ve got an awesome demo.

If you want to see more projector projects, check out our new projector project list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Shedding Light On The Mechanics Of Film Projection

Do you know how a film projector works? We thought we did, but [Bill Hammack] made us think twice. We have covered the Engineer Guy’s  incredibly informative videos many times in the past, and for good reason. He not only has a knack for clear explanation, the dulcet tones of his delivery are hypnotically soothing. In [Bill]’s latest video, he tears down a 1979 Bell & Howell 16mm projector to probe its inner workings.

Movies operate on the persistence of vision (POV) principle, which basically states that the human brain creates the illusion of motion from still images. If you’ve ever drawn circles and figure eights in the nighttime air with a sparkler or perused a flip book, then you’ve experimented with POV.

A film projector is no different in theory. Still images on a strip of celluloid are passed between a lamp and a lens, which project the images on to a screen. A device called a shuttle advances the film by engaging its teeth into the holes on the edge of the film and moving downward, pulling the film with it. The shuttle then disengages its teeth and moves up and forward, starting the process again.

shuttersFilm is projected at a rate of 24 frames per second, which is sufficient to create the POV illusion. A projector’s shutter inserts itself between the lamp and the lens, blocking the light to prevent projection of the film’s physical movement. But these short periods of darkness, or flicker, present a problem. Originally, shutters were made in the shape of a semi-circle, so they block the light half of the time. Someone figured out that increasing the flicker rate to 60-70 times per second would have the effect of constant brightness. And so the modern shutter has three blades: one blocks projection of the film’s movement, and the other two simply increase flicker.

[Bill] explains how the projector reads the optical soundtrack. He also delves into the mechanisms that allow continuous sound playback alongside intermittent projection of the image frames. You’ll never look at a projector the same way again.

Want to know more about optical soundtracks? Check out this Retrotechtacular that explores the subject in detail.

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