Building A Laser Cutter From A Weak Laser

We covet laser cutters and this diy model with a 1 Watt IR diode may be well within our price range. Most commercially available laser cutters, and some homemade ones, work in the 20-100 Watt ranges, using a CO2 laser. They have more than enough power to cut right through a lot of materials so how can a 1W diode compare? It seems that the weaker laser is still quite powerful right at its focal length, so moving that point along the Z axis will let you burn away a larger depth of material. The test rig seen above uses optical drive components for the three axes and managed to cut a rectangular piece out of the black plastic from a CD case.

This isn’t [Peter’s] first try with CNC lasers. He’s the one that’s be working on an open source selective laser sintering platform.

[Thanks Osgeld and Vesanies]

Hacking A Code-protected Hard Disk

Our friend [Sprite_TM] took a look at the security of a code-protected hard disk. The iStorage diskGenie is an encrypted USB hard drive that has a keypad for passcode entry. After cracking it open he found that the chip handling the keypad is a PIC 16F883 microcontroller. He poked and prodded at the internals and found some interesting stuff. Like the fact that there is an onboard LED that blinks differently based on the code entered; one way for the right code, another for the wrong code of the right number of digits, and a third for a wrong code with the wrong number of digits. This signal could be patched into for a brute force attacking but there’s a faster way. The microcontroller checks for the correct code one digit at a time. So by measuring the response time of the chip an attacker can determine when the leading digit is correct, and reduce the time needed to crack the code. There is brute force protection that watches for multiple incorrect passwords but [Sprite_TM] even found a way around that. He attached an AVR chip to monitor the PIC response time. If it was taking longer than it should for a correct password the AVR resets the PIC before it can write incorrect attempt data to its EEPROM. This can be a slow process, but he concluded it should work. We had fun watching the Flash_Destroyer hammer away and we’d like to see a setup working to acquire the the code from this device.

Burglar Alarm In A Zippo Lighter

surprisingly awesome

[Madmanmoe64] has really done a fantastic job with this burglar alarm built into a zippo.  He crammed a picaxe microcontroller, some IR LEDs, an IR sensor, a battery and various switches in there quite well. It almost closes perfectly, something we think he could remedy if it really bugged him that much.

It has several modes, all initiated by a different sequence of button presses. There is the proximity alarm, which sounds when something moves very close. The reverse proximity alarm which sounds when you remove something from its immediate vicinity.  A doorbell mode, and a silent alarm mode. Check out the video after the break to see it in action.

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Take Better Pictures Of Your Projects

[PT] let us know about a fantastic guide to taking better photographs of your projects. It’s a hefty read but well worth the effort. Author [Johngineer] helps us understand how to use simple (and possibly inexpensive) tools like lights, mirrors, and a background material. He also gives some tips on how to recognize what your image processing software is telling your about your photography skills (get the correct camera setup and you won’t need correct your levels in The GIMP). There’s even some tips on photographing LEDs, a topic we’ve seen before, which you’re bound to find useful when trying to make that blinky thing you built into an Internet sensation.

Wristwatch Board With Throwback Digits

This wristwatch circuit board has some pretty interesting digits. They’re older components that give a classic look to your wristwatch display. On board you’ll find a PIC 16F628A running with an external clock crystal. The display isn’t always illuminated (kind of like Woz’s watch) in order to save the batteries, but can be woken up for a short time with the push of a button. The steam-punk-ish body seen to the left is the just first try. This guy has four more boards left so it should be fun to see what he comes up with.

[Via Hackaday Flickr Pool]

Modem Used In An Alarm System

This alarm system senses motion and then alerts you by phone. [Oscar] had an old external modem sitting around and, with some wise hardware choices, he came up with a simple circuit to use it. First up is the PIC 16F628A chosen because it doesn’t require an external crystal. This connects with the modem via a DS275 RS232 transceiver because it requires no external parts for connection. The final portion of the puzzle is a PIR sensor that triggers a pin interrupt in the sleeping PIC, which then dials your number to alert you. It doesn’t look like anything happens other than your phone ringing, but that’s enough for a simple system. We’re just happy to see how easy it was to use that modem… time to go hunting for one in dreaded junk trunk. Don’t miss the clip after the break.

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EL Wire: Make It, Connect It, Power It

[Jeri’s] back with a series of videos that outlines the step-by-step electroluminescent wire manufacturing, making EL panels from PCBs, and assembling power supplies for EL hardware. These concepts are actually quite approachable, something we don’t expect from someone who makes their own integrated circuits at home.

The concept here is that an alternating current traveling through phosphors will excite them and produce light. You need two conductors separated by a dielectric to get the job done. For wire, [Jeri] uses one strand of enameled magnet wire and one strand of bare wire. The enamel insulates them, protecting against a short circuit.

But that’s not all, she also tests using a circuit board as an EL panel. By repurposing the ground plane as one of the conductors, and using the solder mask as the dielectric she is able to paint on a phosphor product resulting in the glowing panel.

Finally, you’ve got to get juice to the circuit and that’s where her power supply video comes into the picture. We’ve embedded all three after the break. It’s possible that this is cooler than blinking LEDs and it’s fairly inexpensive to get started. The circuitry is forgiving, as long as you don’t zap yourself with that alternating current.

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