Rusty Old Table Saw Turned Into A Workstation Worthy Of A Master Craftsman

February 19, 2013 by Mike Szczys 18 Comments

rusty-old-table-saw-turned-pro-workstation

Okay, first of all: holy crap! Even if you didn’t know this started as a rusty table saw, the workstation that came out of this project is just phenomenal. It really makes us wish we had looked around for a used model with a cast iron top instead of going for the cheap stamped metal one that was ready to use.

[Simon Leblanc] started with a Delta contractor’s saw that was rusty inside and out. The refurbishment began by removing the table and everything from the inside. The rods and gears were all cleaned up before he began to sand away the rust on the table itself. But obviously he didn’t stop with getting the saw to be functional again. He built a small set of cabinets to serve as the base for the saw. They went inside of this larger assembly that combines an MDF table top with an Accusquare rip fence to greatly increase the working surface of the tool.

Now he needs to start in on an extra fancy CNC jig for the thing.

[via Reddit]

LEGO Stylus Solves Ruzzle Tablet Game

February 19, 2013 by Mike Szczys 1 Comment

mindstorm-ruzzle-solver

This grid of letters is a puzzle game for tablet devices called Ruzzle. The contraption attached is an automated solver which uses LEGO Mindstorm parts to input the solutions on the screen. [Alberto Sarullo] is the mastermind behind the project. As you can seen in his demo video after the break he has a flair for the cinematic. But he makes you work a little bit to discover the details of his project.

His post gives a general overview of how this works. A Linux box takes a screenshot of the Ruzzle board. After processing the graphics with Imagemagick he uses Tesseract — an Optical Character Recognition program — to figure out which letter is on each square of the playing area. From there NodeJS is used to discover all possible words with the help of a dictionary file. The final solutions are pushed to the LEGO parts to be traced out on the touch screen with a stylus. The nice thing is that he published all of his code, so you can drill much deeper into the project by pawing through his repository.

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Impressive Dev Boards For Your STM32 Dev Boards

February 19, 2013 by Mike Szczys 14 Comments

stm32-discovery-breakout-boards

It seems there are a lot of people who have the same complaint about the STM32 Discovery boards; it can be difficult to add external hardware to them. Don’t get us wrong, we appreciate all of the pins being broken out (as opposed to the Stellaris Launchpad which we think has too few available). Here’s [Scot Kornak’s] solution to the problem. He created three different baseboards which the STM32 Discovery plugs into. Each is for a different model of dev board: the VL, F3, and F4. But he also thinks the baseboard we saw in this other project is a good choice for an F4 solution.

These large PCB add-ons bring functionality in two different ways. The first is by using expandable ports for drop in modules like serial communications connectors or Analog/SPI/I2C modules. For us, the second method is the most desirable. He routes each GPIO port to a 2×8 header and uses IDC cables (rainbow cable in these images) to connect them to a breadboard. Seeing this makes us wish STM had used discreet clusters of 16 pins instead of those super long dual pin headers.

OpenSCAD Is For Use With 2D Machine, Not Just 3D Printing

February 19, 2013 by Mike Szczys 9 Comments

openscad-for-2d-machining

Here’s an enclosure which was designed with OpenSCAD and cut out on a CNC router. [Matthew Venn] wrote about the project because he sees tons of 3D printing hacks that use the software, but almost never hears about it as a tool for laser cutting or CNC router/mill work. When we read that we thought we must have seen a lot of 2D hacks but a search of Hackaday’s previous offerings proved us wrong. Just this week we heard about the software in use with the Makerbot. Or you could go back about a year and read about creating 3D molds. But nothing on 2D work.

His post is a quick read and shows off the bare bones of the case designs he’s been working with for a few years. By referencing the code itself, and playing with how it changes the render in OpenSCAD he makes a strong case for quick and easy enclosure design. If you use this technique make sure to document your experience because we want to hear about it!

Rube-Goldberg Provides Liquid Refreshment

February 19, 2013 by Mike Szczys 13 Comments

rube-goldberg-soda-machine

The image to the left doesn’t make this look like much, but inside of the cardboard vending machine lives a clever Rube-Goldberg device. The video after the break gives a look at the inner workings to show how a quarter manages to dispense a full can of Coke. But that’s about all the detail we get on the project.

There are two sets of counterweights used in the design. Some marbles, and what look like giant pinballs. The coin chute, located on the left side of the venting machine, funnels the money into the waiting marble. When the marble rolls off it lands on a spoon. The weight rotates the spoon-filled disk and causes one of the waiting pinballs to drop from their rack. As that metal ball falls it operates a ratcheting system to dispense just one can. It looks like the capacity of the machine is limited to two refreshing cans of sugary liquid, but that could be scaled up if more room were made for cans and counterweights alike.

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Via Press Crushes Copper To Make A Mechanical Connection

February 19, 2013 by Mike Szczys 22 Comments

via-press-in-action

[Jay] was looking for a way to make his own vias on homemade double-sided PCBs when he stumbled across this post from about five years ago. The technique shown here makes mechanical vias and was developed by [Retromaster]. There’s no soldering involved, instead he uses some solid core copper wire and a press to crush it tightly against the board.

The press is made from aluminum stock, with a couple of plates of stainless steel which come in contact with the board. The aluminum stock is easy to work with, but it’s relatively soft which is the reason for the addition of steel. He uses copper wire which already fits tightly in the hole through the substrate. After clipping off the excess as near to the board as possible a trip through the press leaves each side flat as shown in the inset image.

We looked through some of the other projects we’ve seen from [Retromaster] like the Atari 2600 in an FPGA and this emulated Amiga floppy drive. But we didn’t see any diy boards where he used this crushing technique.

HDMI Breakout Lets You Sniff HDCP Crypto Keys

February 18, 2013 by Mike Szczys 31 Comments

There’s two really useful parts to this hack which involves sniffing the HDMI protocol’s HDCP security keys. The first is just getting at the signals without disrupting communications between two HDCP capable devices. To do so [Adam Laurie] started by building an HDMI breakout cable that also serves as a pass-through. The board seen above is known as an HDMI screw terminal board. The image shows one cable connecting to itself during the fabrication process. What he did was cut one end off of an HDMI cable, then used a continuity tester to figure out which screw terminal connects with which bare wire. After all the wires are accounted for the end with the plug goes to his TV, with a second cable connecting between the board’s socket and his DVD player.

The rest of his post is dedicated to sniffing the security keys. His weapon of choice on this adventure turns out to be a Bus Pirate but it runs a little slow to capture all of the data. He switches to a tool of his own design, which runs on a 60MHz PIC32 demo board. With it he’s able to get the keys which make decrypting the protected data possible.