Month: May 2015

How To Make Hardware, With Examples And An Electric Pickle

May 10, 2015 by 7 Comments

Right now we’re throwing a two-day hackathon in Pasadena. As with all hackathons, people are going to build something, but that’s only going to happen today. Yesterday was an incredible Zero to Product talk that goes over PCB layout techniques, manufacturing, and schematic capture. In a seven hour talk, our own [Matt Berggren] took the audience through building a product, in this case a little ESP8266 breakout board. We livestreamed this; the video (and electric pickles) are below.

Continue reading “How To Make Hardware, With Examples And An Electric Pickle” →

portable ice AC

DIY AC For The Hot Shop

May 10, 2015 by 74 Comments

Working out in the shop is usually super fun but if it’s summertime, watch out, it can get hot! We’ve all been there and we’ve all wished we could do something about it. Well, woodworker and general DIYer [April] has stepped up to the plate and built a portable low-buck AC unit to cool her shop down to an acceptable temperature.

The unit is very simple and starts off with an old thrift store cooler. A hole is cut in the back of the cooler to make room for a fan that is directed to blow air inside the cooler and across blocks of ice. The air cools down as it passes over the ice and leaves out the top of the cooler through five 90-degree PVC elbows. After all the inlets and outlets were caulked, the entire unit was given a monochromatic black paint job.

[April] says you can feel the cool air blowing from about 5 feet away from the unit. She has measured the output air temperature to be 58-62ºF. If using loose ice cubes, the unit will work for 2-3 hours. Freezing milk jugs full of water gets about 5 hours of use.

Bike Cinema

A Pedal Powered Cinema

May 10, 2015 by 10 Comments

When the apocalypse hits and your power goes out, how are you going to keep yourself entertained? If you are lucky enough to be friends with [stopsendingmejunk], you can just hop on his pedal powered cinema and watch whatever movies you have stored on digital media.

This unit is built around an ordinary bicycle. A friction drive is used to generate the electricity via pedal power. In order to accomplish this, a custom steel stand was fabricated together in order to lift the rear wheel off the ground. A 24V 200W motor is used as the generator. [stopsendingmejunk] manufactured a custom spindle for the motor shaft. The spindle is made from a skateboard wheel. The motor is mounted in such a way that it can be lowered to rub the skateboard wheel against the bicycle wheel. This way when the rear bicycle wheel spins, it also rotates the motor. The motor can be lifted out of the way when cruising around if desired.

The power generated from the motor first runs through a regulator. This takes the variable voltage from the generator and smooths it out to a nice even power signal. This regulated power then charges two Goal Zero Sherpa 100 lithium batteries. The batteries allow for a buffer to allow the movie to continue playing while changing riders. The batteries then power the Optomo 750 projector as well as a set of speakers.

Notification Cube

LED Notification Cube Is A Good First Project

May 10, 2015 by 5 Comments

Two years ago, [Matt] made a move away from his software hacks and into the physical world. He was part of a pilot program to provide mentorship to children as part of the Maker Education Initiative. This program gave him access to 3D printers, CNC machines, and laser cutters within the New York Hall of Science makerspace. [Matt] chose to build an illuminated notification cube for his first physical project. The idea being that smart phones have so many alerts, many of which are unimportant. His project would help him to visualize and categorize each alert to better understand its importance.

The brain of the system is a Raspberry Pi. [Matt] found a Python library that allowed him to directly control an RGB LED strip based on the LPD8806 chip. He wired the data pins directly to the Pi and used an old 5V cell phone charger to power the LEDs. The strip was cut into smaller strands. Each face of the cube would end up with three strands of two LEDs each, or six LEDs per side. [Matt] found a mount for the Pi on Thingiverse and used a 3D printer to bring it into existence. The sides were made of frosted laser cut acrylic. The frosted look helps to diffuse the light from the LEDs.

Over time [Matt] found that the cube wasn’t as useful as he originally thought it would be. He just didn’t have enough alerts to justify the need. He ended up reprogramming the Pi to pull weather information instead, making use of the exact same hardware for another, more useful purpose.

Hackaday Prize Entry: Open Source Diesel

May 9, 2015 by 72 Comments

There are plans for open hardware farming equipment that can be brought to third world countries to relieve the beasts of burden and increase the production of fields. Want an open source car? You can 3D print one. Just about anything you can strap a motor to has been replicated in open hardware; all you need to do is buy a motor and bolt it on.

But what about the motors themselves? For his entry to The Hackaday Prize, [Shane] is designing an open source engine. It’s small, it’s a two-stroke, and it’s diesel, but it’s completely open hardware; a great enabling project for all the open source dirt bikes and microcombines.

The design of [Shane]’s engine is based on the Junkers Jumo 205; a weird engine that had opposing pistons in one cylinder. This allows the engine to have variable compression, allowing for a wide variety of fuels to be used. If you have kerosene, that’ll work with this engine. French fry oil will as well. It’s exactly what you need for an engine that could be used for anything.

The 2015 Hackaday Prize is sponsored by:

Nyan Cat

Embroidered Nyan Cat Brings A Meme To The Real World

May 9, 2015 by 6 Comments

Have you ever come across an Internet meme and just thought to yourself, “I have to bring this into the physical world!” Well [0xb3nn] and [Knit Knit] did. They decided to take the classic nyan cat meme and bring it to life.

The frame is 24″ x 36″. Many hours went into the knitting process, but the result obviously turned out very well. The stars include 24 LED sequins to add a sparkling animation effect. These were sewn onto the back of the work using conductive thread. They are bright enough to shine through to the front where needed. These connect back to an Arduino Pro Mini 5V board.

The Arduino is also connected to a capacitive touch sensor. This allows the user to simply place their hand over the nyan cat image to start the animation. No need for physical buttons or switches to take away from the visual design. An Adafruit AudioFX sound board was used to play back a saved nyan cat theme song over a couple of speakers. The source code for this project is available on github. Be sure to watch the demo video below. Continue reading “Embroidered Nyan Cat Brings A Meme To The Real World” →

cross bladed axe

New Cross Bladed Axe Not For Cosplay Or Larping

May 9, 2015 by 51 Comments

Firewood aficionado and general axing enthusiast [KH4] likes to cut and split his own fire wood. To burn a tree trunk sized piece of wood efficiently, it has to be split into 4 smaller pieces. [KH4] does this with 3 axe swings, the first splitting the main log in 2, then splitting each half in half again. Although he likes swinging the mighty axe, he still would like to increase the efficiency of each swing.

Well he’s done it! This is accomplished by making a Cross Bladed Axe that has an X-shaped head. Each axe swing should split a log into 4 pieces. That results in 66% less swings for the same amount of wood split!

This projected started with two spare axe heads. One was cut in half with an angle grinder. The two axe head halves were then ground down so that they match the contour of the original axe head. Once the fit was good, the welder was broken out and all 3 axe head pieces were combined into one beastly mass.

After the new head was polished and sharpened, it was re-assembled a new hickory handle. We have to say, the end product looks pretty awesome. There’s a video after the break of this axe in action. Check it out!

Have you ever seen how these axe heads used to be manufactured?

Continue reading “New Cross Bladed Axe Not For Cosplay Or Larping” →