Build A Boat With Your Buddies

It’s probably a dream common to many groups of friends among the Hackaday readership: go away together to a sunny island some time in the summer, take a load of beer and maybe a BBQ, and build something. Some of us get close to it at hacker camps such as Toorcamp or EMF, but few do it as well as [KristianKalm] and his friends. Their time on an island resulted in a boat, and what a boat it is!

To be fair, this is not a craft you’d sail the high seas in, its unique hull design rendered in single-skin plywood might have some stability issues and probably would have difficulty maintaining structural integrity in a high sea. But it’s perfect for their summer time backwater, with its electric outboard, steering wheel, and seat from a Russian saloon car.

The plans are fairly simple, cut from two sheets of ply it has an angular pointed front, sloping sides, and a fairly narrow bottom. Our experience with river boats would have led to a wider flat-bottomed hull, but this one looks stable enough for their purposes. Everything is held together with PVA glue and extra pieces of wood over the joints, something that amazingly keeps the water at bay. It is fairly obviously a rather basic and ever some might say rather ugly boat, but we’d guess there are few readers who wouldn’t want to give it a spin as part of a summer holiday.

If this has caught your fancy, don’t panic, the Northern Hemisphere still has some summer left, and all you need to do is find a plastic barrel!

Thanks [Keith Olson] for the tip!

Learn To Count In Seximal, A Position Above The Rest

Believe it or not, counting is not special. Quite a few animals have figured it out over the years. Tiny honeybees compare what is less and what is more, and their brains are smaller than a pinky nail. They even understand the concept of zero, which — as anyone who has had to teach a toddler knows — is rather difficult to grasp. No, counting is not special, but how we count is.

I don’t mean to toot our own horn, but humans are remarkable for having created numerous numeral systems, each specialized in their own ways. Ask almost anyone and they will at least have heard of binary. Hackaday readers are deeper into counting systems and most of us have used binary, octal, and hexadecimal, often in conjunction, but those are just the perfectly standard positional systems.

If you want to start getting weird, there’s balanced ternary and negabinary, and we still haven’t even left the positional systems. There’s a whole host of systems out there, each with their own strengths and weaknesses. I happen to think seximal is the best. To see why, we have to explore the different creations that arose throughout the ages. As long as we’ve had sheep, humans have been trying to count them, and the systems that resulted have been quite creative, if inefficient.

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The C.H.I.P Returns, Maybe

Remember the C.H.I.P? The little ARM-based and Linux-capable single board computer that was launched in 2015 at what was then a seemingly impossibly cheap price of $9, then took ages to arrive before fading away and the company behind it going under? Like a zombie, it has returned from the dead!

So, should we be reaching for the staples of zombie movies, and breaking out the long-playing records? Or should we be cautiously welcoming it back into the fold, a prodigal son to the wider family of boards? Before continuing, it’s best to take a closer look.

The C.H.I.P that has returned is a C.H.I.P Pro, the slightly more powerful upgraded model, and it has done so because unlike its sibling it was released under an open-source licence. Therefore this is a clone of the original, and it comes from an outfit called Source Parts, who have put their board up for sale via Amazon, but with what looks suspiciously like a photo of an original Next Thing Co board. We can’t raise Source Parts’ website as this is being written so we can’t tell you much about its originator and whether this is likely to be a reliable supplier that can provide continuity, so maybe we’d suggest a little caution until more information has emerged. We’re sure that community members will share their experiences.

It’s encouraging to see the C.H.I.P Pro return, but on balance we’d say that its price is not the most attractive given that the same money can buy you powerful boards that come with much better support. The SBC market has moved on since the original was a thing, and to make a splash this one will have to have some special sauce that we’re just not seeing. If they cloned the Pocket C.H.I.P all-in-one computer with keyboard and display, now that would catch our attention!

It all seemed so rosy for the C.H.I.P at launch, but even then its competitors doubted the $9 BoM, and boards such as the Raspberry Pi Zero took its market. The end came in March this year, but perhaps there might be more life in it yet.

Thanks [SlowBro] for the tip.

Sharpies And Glue Sticks Fight The Gummy Metal Machining Blues

“Gummy” might not be an adjective that springs to mind when describing metals, but anyone who has had the flutes of a drill bit or end mill jammed with aluminum will tell you that certain metals do indeed behave in unhelpful ways. But a new research paper seeks to shed light on the gummy metal phenomenon, and may just have machinists stocking up on office supplies.

It’s a bit counterintuitive that harder metals like steel are often easier to cut than softer metals; especially aluminum but also copper, nickel alloys, and some stainless steel alloys. But it happens, and [Srinivasan Chandrasekar] and his colleagues at Purdue University wanted to find out why, and what can be done about it. So the first job was to get up close and personal with the interface between a cutting tool and metal stock, to observe the dynamics of cutting. In a fascinating bit of video, they saw that softer metals tend to fold in sinuous patterns rather than breaking on defined shear planes.

Source: American Physical Society.

Having previously noted that cutting through Dykem, a common machinist’s marking fluid, changes chip formation in soft metals, the researchers tested everything from Sharpies to adhesive tape and even correction fluid, and found that they all helped to reduce the gumming action to some degree. Under their microscope they can clearly see that chips form differently once the cutting edge hits the treated surface, tending to act more brittle and ejecting rather than folding. They also noted a marked decrease in cutting force for the treated metal, and much-improved surface finish to boot.

Will Sharpies and glue sticks enter the book of old machinist’s tricks like gauge-block wringing? Only time will tell. But for now, this is a pretty fascinating bit of research that you might be able to put to the test in your shop. Let us know what you find in the comments.

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A Super Simple ESP8266 IOT Motion Sensor

It’s really hard to overstate how awesome ESP8266 development boards like the Wemos D1 Mini really are. For literally a couple of dollars you can get a decently powerful Wi-Fi enabled microcontroller that has enough free digital pins to do some useful work. Like the Arduino and Raspberry Pi before it, the ESP8266 is a device that’s opening up whole new areas of hacking and development that simply weren’t as practical or cost-effective as previously.

As a perfect example, take a look at this stupendously simple Internet-connected motion detector that [Eric William] has come up with. With just a Wemos D1 Mini, a standard PIR sensor, and some open source code, you can create a practical self-contained motion sensor module that can be placed anywhere you want to keep an eye on. When the sensor picks up something moving, it will trigger an IFTTT event.

It only takes three wires to get the electronics connected, but [Eric] has still gone ahead and provided a wiring diagram so there’s no confusion for young players. Add a 3D printed enclosure from Thingiverse and the hardware component of this project is done.

Using the Arduino Sketch [Eric] has written, you can easily plug in your Wi-Fi information and IFTTT key and trigger. All that’s left to do is put this IoT motion sensor to work by mounting it in the area to be monitored. Once the PIR sensor sees something moving, the ESP8266 will trigger IFTTT; what happens after that is up to you and your imagination. In the video after the break, you can see an example usage that pops up a notification on your mobile device to let you know something is afoot.

With its low cost and connectivity options, the ESP8266 is really the perfect platform for remote sensing applications. Though to give credit where credit’s due, this still isn’t the simplest motion sensor build we’ve seen.

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A Slightly Scientific Examination Of Epoxies

Two-part epoxy is one of those must-have items in your toolbox, albeit kept in a ziploc bag to keep all that goo off the rest of your tools. It’s a glue with a million uses, but which brand is best? Should you keep some cheap five-minute epoxy around, or should you splurge for the fancy, long-setting JB Weld. It’s not a perfect analysis, but at least [Project Farm] has done the experiment. This is a test of which two-part epoxy you can find at your local home supply store is strongest.

The epoxies tested include Gorilla epoxy, Devcon Plastic Steel, Loctite Epoxy Weld, JB Weld original, JB Weld Kwik Weld, and JB ExtremeHeat. This more or less covers the entire gamut of epoxies you would find in the glue aisle of your local home supply store; the Gorilla epoxy is your basic 5-minute epoxy that comes in a double barrel syringe, and the JB Welds are the cream of the crop.

The testing protocol for this experiment consisted of grinding a piece of steel clean, applying a liberal blob of each epoxy, and placing three bolts, head down, in each puddle. The first test was simply suspending weights in 2.5-pound increments to each bolt as a quick test of shear strength. Here, the losers in order were the JB Weld ExtremeHeat, JB Weld KwikWeld, Loctite, Gorilla Epoxy, Devcon Plastic Steel, and finally the JB Weld Original. Your suspicions are confirmed: those fancy new versions of JB Weld aren’t as good as the original. The fact that they’re worse than 5-minute epoxy is surprising, though. The second test — torquing the bolts out of the epoxy — gave similar results, with Devcon Plastic Steel beating the JB Weld Original just barely.

So, what do these results tell us? Cheap five-minute epoxy isn’t terrible, and actually better than the fancy new versions of JB Weld. Loctite is okay, and the Devcon and original JB Weld are at the top of their game. That’s not that surprising, as you can cast cylinder heads for engines out of JB Weld.

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