Electrified Yard Equipment Hauls Grass

October 2, 2013 by Adam Fabio 45 Comments

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[AmpEater] spent the summer converting yard equipment from internal combustion to electric power. The conversions run from a relatively tame Wheel Horse, to an insane Cub Cadet. The Wheel Horse lost its Kohler engine in favor of a hydraulic pump motor from a crown forklift. 48 volt power is supplied by MK lead acid gel cells. An Alltrax 300 amp controller keeps this horse reigned in.

On his Reddit thread, [AmpEater] says he is especially proud of his Cub Cadet zero turn ride on mower. For those who aren’t up on lawn implement terminology, a “zero turn” means a mower with zero turning radius. Zero turn mowers use two large wheels and tank style steering to turn within their own radius. We bet this style mower would also make a pretty good robot conversion, however [AmpEater’s] zero turn is still setup for cutting the grass.

After pulling the V-twin motor the 48 volt Motenergy ME-1004 was put in place. Batteries are 3 x Enerdel 48V 33 amp hour lithium ion packs. The packs are wired in series to provide 144V nominal. Right about here is where our brain started to melt. A 48V motor on 144V has to mean magic smoke, right? This is where the motor controller magic comes in.

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LEDs Turn The Heat Up On Flameless Pumpkin Lights

October 1, 2013 by Adam Fabio 19 Comments

led-peter

When tea lights just won’t do, why not move up to a 5 channel LED candle simulato r?

Halloween is fast approaching. Peter’s local hackerspace, The Rabbit Hole had a meeting to carve pumpkins and talk Halloween hacks. After seeing how poorly a tea light illuminated a medium size pumpkin, this hack was born. We’ve seen LED jack-o’-lantern hacks before, but this one was worth a second look.

In true hackerspace style, [Peter] used what was available to him. A PIC12F508 is the heart of the project. The 12X508/9 series has been around for at many years, and is still a great chip to work with. We remember using the ‘C’ version of this chip to bypass region locks on original PlayStation systems. [Peter] created a simple circuit with two basic modes. In “value mode” the 508 drives LED’s directly from its I/O pins. This limits the total output to 60mA. In “premium mode”, some 2N3904 NPN transistors are brought in to handle the current. This allows the PIC to drive up to 5 LEDs.

Candles can be tricky to simulate with LEDs. [Peter] used 5 independent 16 bit linear feedback shift registers to generate pseudo random bit streams. The effect is quite impressive. A “wind simulation” completes the illusion of a real flame. Continue reading “LEDs Turn The Heat Up On Flameless Pumpkin Lights” →

Time-lapse Synthesizer Build Will Blow Your Mind

September 30, 2013 by Adam Fabio 35 Comments

[themonkeybars] recently uploaded a time-lapse video of his DIY synthesizer build. First off the video itself is a pretty neat hack. An iPhone time-lapse app was used to capture one frame every 5 seconds. By the time the build was complete, approximately 46,000 frames had been snapped. This boiled down to over 43 minutes of youtube footage. [themonkeybars] didn’t work full time on the project, so the video covers about a year’s worth of work which we think makes it even cooler. The synth is also featured in much of the video’s soundtrack.

The synthesizer itself would be classified as an analog modular synth, a type we’ve seen before. Modular synthesizers are one of the earlier forms of electronic music. The synthesizer is composed of discrete modules such as oscillators, modulators, and filters. The modules may be housed in the same box, but they are not internally connected. All connections are made via front panel patch cables. This is where the term “Patch” came from. Continue reading “Time-lapse Synthesizer Build Will Blow Your Mind” →

An Oscilloscope On Your Wrist

September 27, 2013 by Adam Fabio 36 Comments

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Calculator watches were the Geek cred of the 80’s. Today everyone is getting smart watches. How can the hip Geek stay ahead? [Gabriel Anzziani] to the rescue with his Oscilloscope Watch! [Gabriel] has made a cottage industry with his micro test tools. We’ve featured his Xprotolab and Xminilab on here on Hack a Day more than once. The Oscilloscope Watch basically takes all the features of the Xprotolab and squeezes them down into a wrist watch.

The Oscilloscope Watch includes an oscilloscope, a logic analyzer, an arbitrary waveform generator, and of course it tells time. The Oscilloscope Watch’s processor is the AVR XMega128. [Gabriel] has even included a link to the schematics (PDF) on his Kickstarter page. We really like that 3D printed case, and hope [Gabriel] opens up his CAD designs for us to work with.

Like its predecessors, the Oscilloscope watch won’t be replacing your Tektronix scope, or even your Rigol. Much like a Swiss army knife or Leatherman tool, the Oscilloscope Watch packs a bunch of tools into a small package. None of them are as good as a full-sized tool, but in a pinch they will get the job done. If you are wondering where the probes connect. [Gabriel] states on the Kickstarter page that he will design a custom 9 pin .100 connector to BNC adapter to allow the use of standard probes.

The screen is the same series of Sharp Memory LCD’s used in the Pebble watch. [Gabriel] chose to go with the FPC version of the Sharp LCD rather than the zebra connector. We’ve learned the hard way that those flex circuits snap at the LCD glass after only a few flexes. Hopefully this won’t impact the hackability of the watch.

Turn A Decommissioned Robot Into A CNC Machine

September 26, 2013 by Adam Fabio 42 Comments

adeptRobot

Some of us may have been accused of living in Mom’s basement – [Benjamin] kicks it up a notch by keeping an industrial robot in his parent’s ~~attic~~ shed loft.
[Benjamin] was tasked with stripping down some retired equipment at work. It turns out the “retired equipment” was three Cartesian robots from Adept Robotics. These are large industrial XYZ platforms capable of high speed movements (3000 IPM rapids!).

Getting from a decommissioned machine to a working CNC is never a simple path. In this case [Ben] was able to make the transition relatively easily. Each axis of the robot has a 400 Watt Yaskawa servo with a 65k encoder and brake. The original Adept servo amps and control system was still working, so he kept it. The controllers were new enough that they communicate over a daisy chained IEEE1394 (Firewire) link. That is relatively modern compared to some of the conversions we’ve seen in the past. The final piece of the puzzle was ~~G-code creation~~ Translating common G-code to a format his machine could recognize. Ben chose MeshCAM for the task.

One problem [Ben] ran into was stuttering on the X-axis. The original machines only had a single sided drive system on the X-axis. Single side is fine for an assembly machine that doesn’t see any tool load. However for a CNC machine that will see spindle loads, a single side drive creates a twisting force which threatens to rack the entire frame. He used one of the drive systems from his spare robot to convert his main machine to a double-sided drive, eliminating the issue.

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Safety Warning: Arduino GSM Shield May Cause Fires

September 24, 2013 by Adam Fabio 133 Comments

Be careful with those Arduino GSM cards. As [James] reports, they may turn into fire starters. One person has reported a small explosion and fire already on the Arduino forums.
Now before we go any further – You may be asking yourself who the heck [James] is, and what gives him the ability to second guess the Arduino team. Well, here is [James’] blog disclaimer: “James is a Senior Technical Expert for Technology and Applications at KEMET Electronics, a capacitor manufacturer. The content of this post are his and in no way reflects opinions of his employer.”

Senior Technical Expert? That’s a good enough reason for us to believe him.

[James] states the problem is a tantalum capacitor used to decouple the GSM radio power supply from the main Arduino supply.
Tantalum capacitors are great for their low ESR properties. However, they have a well known downside of getting very hot, or even exploding when stressed. It’s not the Tantalum Anode that is burning. The Manganese Dioxide used as a cathode in some Tantalum capacitors is the culprit. Continue reading “Safety Warning: Arduino GSM Shield May Cause Fires” →

LIB3 Plans To Bring Contract Manufacturing To The Masses

September 24, 2013 by Adam Fabio 20 Comments

LIB3's paste system — LIB3’s paste system

LIB3 is an open source hardware start-up from upstate New York. Thus far, the team has made some interesting products such as the piLED kit. However, they have big dreams for the future. LIB3 plans to become a contract assembly house specifically targeting low volume makers. To do this they have to build their own tools. LIB3’s latest project is a solder paste dispenser for surface mount components. Traditionally solder paste is applied with stencils made of stainless steel. In more recent years laser cut kapton has become a favorite for low volume production.

Both of these systems require a stencil to be made up. LIB3 took a different approach, and modified an old CNC glue dispenser for paste. The team got their hands on an 1991 vintage X/Y glue dispensing system. X/Y systems in this era were big, heavy affairs with powerful motors. LIB3 removed all the control electronics and built their own system from scratch. New features include direct computer control, and a vision system.

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