A Custom Cooler, Sewing Not Required

July 10, 2013 by Brian Benchoff 22 Comments

soduh

When you go to the beach or on a camping trip this summer, notice how you pack your cooler. Your beverages already come in a box, yet you remove them and put them in a larger, insulated box. [Jason] thought it would be a great idea to just add insulation to a case of soda (or other beverages, we assume) and ended up making a custom soda cooler.

The fabrication of this cooler is actually pretty simple. A layer of flexible foam is sandwiched between two layers of waterproof vinyl with spray glue. After tracing out a pattern, [Jason] then cut this fabric into panels and glued them together into a soda box-sized cooler. Simple, elegant, and something even hackers that didn’t take home ec can put together in a few hours.

As an aside, we at Hackaday seem to forget the ‘softer’ builds of fabric, foam, and paper far too often. That doesn’t mean we eschew these projects; I have a barely post-war Singer 15 sewing machine right above my workbench. Send us a tip if you have one of these soft hacks. We’d love to see it.

Video of the build below.

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737 Autopilot, Courtesy Of An Arduino

July 10, 2013 by Brian Benchoff 26 Comments

737

To start this off, no, we’re not looking at a piece of actual flight hardware. This is [Andrea Giudici]’s project to tie real-world hardware into Flight Simulator X. It’s an autopilot for simulated aircraft, so those of you looking at flying a 737 sometime in the near future need not worry about computers flying your plane. Airbus passengers, though…

[Andrea] didn’t want to dig around with the clunky point-and-click interface in FSX, so he created a virtual autopilot with a 2×16 LCD display and an Arduino to interact and set the most common autopilot settings such as altitude, speed, heading, and engagement. The physical interface is just three tact switches and a pot, while the interface to FSX is a custom driver that turns the USB out of the Arduino into actual flight commands.

It’s not a 737 cockpit in a garage, but it’s still a wonderful alternative to poking around in a completely computer-bound interface.

Video of the ‘duino in action after the break.

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We’ve Found The Awesome Singularity

July 9, 2013 by Brian Benchoff 32 Comments

tardis

Yes, that’s exactly what you think it is. A Transformer. That transforms into the TARDIS.

This masterpiece of pop culture is the work of [Nonnef] over on Instructables. After the inspiration to create this work of art struck, [Nonnef] started modeling this Transformer and TARDIS in clay to make everything fit together just right. After a good bit of 3D modelling, the Doctor’s robotic wife was ready for printing.

If you’re going to print one of these for yourself, be prepared for a very long print. [Nonnef] says the latest version took about 30 hours on his RepRap with a .35 mm nozzle. In the end nearly the entire Transformer came directly from a 3D printer, the only additional parts needed being a pen spring and a small screw. Paint is, of course, optional.

All the files are available on the Instructable.

3D Printing With Liquid Metals

July 9, 2013 by Brian Benchoff 67 Comments

Gallium

While 3D printers of today are basically limited to plastics and resins, the holy grail of desktop fabrication is printing with metal. While we won’t be printing out steel objects on a desktop printer just yet, [Collin Ladd], [Ju-Hee So], [John Muth], and [Michael D. Dickey] from North Carolina State University are slowly working up to that by printing objects with tiny spheres of liquid metal.

The medium the team is using for their metallic 3D prints is an alloy of 75% gallium and 25% indium. This alloy is liquid at room temperatures, but when exposed to an oxygen atmosphere, a very thin layer of oxide forms on a small metal bead squeezed out of a syringe. Tiny metal sphere by tiny metal sphere, the team can build up metallic objects out of this alloy, stacking the beads into just about any shape imaginable.

In addition to small metal spheres, [Collin] and his team were also able to create free-standing wires that are able to join electrical components. Yes, combined with a pick and place machine, a printer equipped with this technology could make true printed circuit boards.

Even though the team is only working on very small scales with gallium, they do believe this technology could be scaled up to print aluminum. A challenging endeavour, but something that would turn the plastic-squeezing 3D printers of today into something much more like the Star Trek replicators of tomorrow.

Video demo below, or check out [Collin]’s editing room floor and a vimeo channel. Here’s the paper if you’ve got a Wiley subscription.

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Turning Anything Into A Drone

July 8, 2013 by Brian Benchoff 24 Comments

drone

For his graduate project, [Jasper] wanted to do something with a quadcopter drone. Not content with simply building any old drone, he decided to make a kit that turns anything into a drone. Everything from a bicycle wheel, to a computer keyboard, and even a phone is more than able to take flight with [Jasper]’s Drone It Yourself kit.

The DIY drone kit consists of a few 3D printed parts that include four clamps and mounts for the four engines. Also on board are ESCs, a battery, receiver, and an OpenPilot autopilot that will hopefully keep a drone in any shape imaginable hovering in the air. All this packaged in a sleek aluminum briefcase make it look like something out of an eccentric Bond film parody.

This project isn’t for sale – at least until the Brookstone catalog steals the idea – but you can get the bill of materials directly from [Jasper], just in case you’d like to make your own random flying object.

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An Autonomous Boat Across The Atlantic

July 8, 2013 by Brian Benchoff 42 Comments

While we may be waiting for unmanned drones to deliver a pizza, there’s already an unmanned ship plying the Atlantic on a transoceanic voyage. It’s called Scout, and it’s the product of about two years worth of work by a very close-knit group of friends.

Scout is a 12.5 foot ship constructed out of foam and carbon fiber loaded up with solar panels, electronics, an electric motor and a SPOT satellite tracker. The team has been working on Scout for the last two years now, and this last week the autonomous ship finally set out on its mission: a 3500 mile journey from Rhode Island across the Atlantic to Spain.

Right now, Scout is just over four days into its mission having travelled 90 miles from Rhode Island on its way to Spain. You can follow Scout on its journey on this very cool live tracking site.

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The Model Engineer

July 8, 2013 by Brian Benchoff 2 Comments

As a child, [Mike Chrisp] saw a film featuring one of the great narrow gauge English locomotives. While the story was inordinately heartening, as soon as he walked out of the theatre, [Mike] said to himself that he had to have one of these locomotives. Thus began a lifelong adventure in model engineering.

[Mike] builds model locomotives and other steam-powered means of motive power. Everything from five-inch gauge locomotives to small steam tractors is liable to come out of his small workshop, all built with the machining and engineering excellence only a lifetime of experience can provide.

As for what drives [Mike] to stay in his workshop for long hours, he says his shop is just a place to be, a place to tinker, and a place to simply think about things, even if his hands aren’t getting dirty. There’s something beautiful about that, even if [Mike] were to hide the products of his skill away from the world.