Abandoned Airplane Takes Off Again As Luxury RV

December 4, 2021 by Kristina Panos 30 Comments

You remember how you wanted to combine everything as a kid? Like lions and tigers into ligers and so on? Well, some kids dream of transportation hybrids. For eighty-year-old [Gino Lucci], now an Air Force retiree, that dream involved a recreational vehicle that combined an airplane fuselage and a delivery truck.

There it was, rusting in a field outside Rolla, Missouri — the vintage plane that would start [Gino Lucci] on the path to fulfilling this dream. This project began when [Gino]’s son spotted the body of a 1943 Douglas R4D military transport aircraft.

Over the next year, [Gino] and his sons painstakingly fused the fuselage to the chassis of an International DuraStar 4400 medium-duty truck. We love how they went about it. [Gino] and the boys just kept putting the two together and cutting away the fuselage in stages until they got it right. After making it roadworthy, it took another two years to work out the kinks.

The Fabulous Flamingo is 38 feet (11.6 meters) long and stands 12.5 feet (3.81 meters) tall. But the best metric is the width. It’s unspecified, but is apparently half an inch (1.27 cm) under the definition of what is street legal in Michigan. They used the plane’s engine cowlings as fenders and got the mirrors off of a ’70s Ford pickup. Floor it past the break and check it out.

This build cost about $20,000 USD all told. If you’ve got that kind of money, you could instead stuff a powerful engine into a tiny plane to get your kicks.

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A robot that detects whether you are awake and gently taps you if not.

Wake-Up Robot Does It Gently

December 3, 2021 by Kristina Panos 6 Comments

For hundreds of years, people have fallen asleep while reading in bed late at night. These days it’s worse, what with us taking phones to the face instead when we start to nod off. At least they don’t have pointy corners like books. While you may not want to share your bedroom with a robot, this wake-up robot by [Norbert Zare] may be just the thing to keep you awake.

Here’s how it works: a Raspberry Pi camera on a servo wanders around at eye level, and the Pi it’s attached to uses OpenCV to determine whether those eyes are open or starting to get heavy. The bot can also speak — it uses eSpeak to introduce itself as a bot designed not to let you sleep. Then when it catches you snoozing, it repeatedly intones ‘wake up’ in a bored British accent.

We were sure that the thing was designed to slap [Norbert] in the face a la [Simone Giertz]’s robot alarm clock, but no, that long-fingered hand just slowly swings down and gently taps [Norbert] on the arm (or whatever is in the path of the slappy hand). Check out the short demo and build video after the break.

Do you want to be awoken even more gently? Try a sunlight lamp. We’ve got dozens in stock, but this one gradually gets about as bright as the sun.

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An array of 3D-printed parts for old sewing machines.

Printed Sewing Machine Parts Extend Singer’s Range

December 3, 2021 by Kristina Panos 6 Comments

[Grow Your Own Clothes] had finally found their ideal sewing machine for doing zig-zag stitches (/\/\/\) and converting to a treadle drive (mechanically foot-fed) — a Singer 411G. This is a well-respected workhorse of a machine, and if you see one in a secondhand store, you might want to grab it. The only problem is that its multi-step zig-zag stitch is a 4-stepper and not a 3-step, which is what [GYOC] prefers. Having heard it was possible to hack them into doing a 3-step, [GYOC] set out to learn Tinkercad and grow their own sewing machine parts.

A 3D-printed cam lets this machine do the zig-zag in three steps instead of four. — The new zig-zag top hat cam in place.

So once upon a time, sewing machines didn’t just do a bunch of things out of the box. They needed an array of plastic cams to do different stitches, kind of like trading out the element or disk in a typewriter to print in italics. While most machines still have exchangeable feet for different needs and special parts for sewing things like buttonholes, most domestics now have decorative stitches and their cams built in.

The 3-step zig-zag cam was just the beginning. [GYOC] decided to make a few more parts before their Tinkercad knowledge faded: a needle adapter with an improved design, some tension stud sprockets for a different machine, and a couple of buttonhole templates for making different sizes with a buttonholer. Although they aren’t giving away the files for free, all of these parts are available quite cheaply in their Shapeways store.

Got an old machine you don’t know what to do with? Try converting it to a computerized embroidery machine.

Thanks for the tip, [Raphael]!

Master craftsperson turns a huge bolt into a pneumatic engraving tool.

Impressive Hack Turns Bolt Into Pneumatic Engraver

December 2, 2021 by Kristina Panos 24 Comments

Did you ever see one of those videos that causes you to look at an everyday object in a new light? This is one of those videos (embedded below). And fortunately for us, there’s a write-up to go along with it in case you don’t always understand what’s going on.

In this case, what’s going on is that [AMbros Custom] is masterfully turning a stainless steel M20 bolt into a pneumatic engraving tool. Yeah, you read that correctly. But the most amazing thing about this hack is the minimum of tools used to do it. For one thing, there’s not a lathe in sight — [AMbros Custom] just chucked it into the drill or added a few nuts and clamped it in a vise.

So, how does it work? [AMbros Custom] hooks it up to a compressor, which causes the piston inside to go up and down, agitating the engraving bit. If you don’t want to watch the video, there are a ton of build pictures in the write-up.

What else can you do with a bolt? If you have the tools, you can do plenty. You could even turn one into a secret cash stash for buying more large bolts.

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Cat Keyboard

December 2, 2021 by Kristina Panos 8 Comments

Special thanks to [Maarten], who stumbled upon this old gem of a geekhack thread by [suka]. It’s essentially a show and tell of their DIY keyboard journey, complete with pictures. [suka]’s interest started with a yen for ergonomic keyboard layout alternatives. They soon found the geekhack forum and started lurking around, practicing layouts like Neo and AdNW, which [suka] still uses today.

When it was time to stop lurking and start building something, [suka] got plenty of support from the community. They knew they wanted a split ortho with a trackpoint and plenty of thumb keys. [suka] started by building them from old Cherry keyboards, which are easier to come by in Germany.

The first build was a pair of num pads turned landscape and wired up to a Teensy, but [suka] wanted those sweet, clacky Cherry MX switches instead of MLs. So the second version used a pair of sawed-off num pads from old MX boards.

When the Truly Ergonomic came out, it got [suka] interested in one-piece splits. Plus, they were tired of carrying around a two-piece keyboard. So their next build was a sexy monoblock split with a laser-sintered case and keycaps. But that was ultimately too uncomfortable, so [suka] went back to split-splits.

Everyone takes a different path into and through this hobby, and they’re all likely to be interesting. Is yours documented somewhere? Let us know.

What Could Have Been: The Dygma Raise

I do some streaming here and there, mostly for the sense of focus I get out of being live on camera. I like to find out what my people in chat are clacking on, and one of them told me they have a staggered split called the Dygma Raise. I hadn’t heard of it before that day, but this keyboard has been around for a few years now.

This same person told me that Dygma might make an ortholinear version sometime soon, but apparently Dygma wanted it that way from the beginning. According to the timely video below sent to the tips line by [deʃhipu], Dygma’s original plan was a split ortho with few keys and presumably a layer system.

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A scrolling name badge that uses LED matrices.

Scrolling Name Badge Is Sure To Break The Ice

November 29, 2021 by Kristina Panos 2 Comments

Most makerspaces and hackerspaces have one night per week or month where the ‘space is open to the public in order to entice new people into joining up. Whereas most members just write their name in Sharpie on a piece of masking tape, [Madison] wanted to do something extra. And what better way to get people interested in your ‘space than by wearing something useful that came out of it?

The badge runs on an ATtiny45 and uses three 8×8 ultra-bright LED matrices for scrolling [Madison]’s name. It’s powered by a tiny LiPo battery that is boosted to 5 V. This build really shows off a number of skills, especially design. We love the look of this badge, from the pink silkscreen to the the typography. One of the hardest things about design is finding fonts that work well together, and we think [Madison] chose wisely. Be sure to check it out in action after the break.

Custom name badges are a great way to start conversations no matter where you go. Here’s one that uses EL wire and LEDs that light up in sequence for an animated effect.

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Bluetooth Record Player Puts A New Spin On Vinyl

November 24, 2021 by Kristina Panos 73 Comments

You know, we were just discussing weird and/or obsolete audio formats in the writers’ dungeon the other day. (By the way, have you ever bought anything on DAT or MiniDisc?) While vinyl is hardly weird or (nowadays) obsolete, the fact that this Bluetooth record player by [JGJMatt] is so modern makes it all the more fantastic.

Not since the Audio-Technica Sound Burger, or Crosley’s semi-recent imitation, have we seen such a portable unit. But that’s not even the most notable part — this thing runs inversely to normal record players. Translation: the record stands still while the the player spins, and it sends the audio over Bluetooth to headphones or a speaker.

Inside this portable player is an Arduino Nano driving a 5 VDC motor with a worm gear box. There really isn’t too much more to this build — mostly power, a needle cartridge, and a Bluetooth audio transmitter. There’s a TTP223 touch module on the lid that allows [JGJMatt] to turn it off with the wave of a hand.

[JGJMatt] says this is a prototype/work-in-progress, and welcomes input from the community. Right now the drive system is good and the Bluetooth is stable and able, but the tone arm has some room for improvement — in tests, it only played a small section of the record and skidded and skittered across the innermost and outermost parts. Now, [JGJMatt] is trying two-part arm approach where the first bit extends and locks into position, and then a second arm extending from there and moves around freely.

Commercial record players can do more than just play records. If you’ve got an old one that isn’t even good enough for a thrift store copy of a Starship record, you could turn it into a pottery wheel or a guitar tremolo.