Watch A Fast Sand Plotter Plow Patterns At Speed

[Mark]’s sand table wisely has a glass top.
Most of us have probably seen a video of a sand drawing table at work, in which a steel ball — magnetically-coupled to a gantry under a layer of sand — lazily draws geometric patterns with utter precision and zen-like calmness. That’s all well and good, but [Mark Rehorst] thinks it can also be interesting to crank up the speed and watch the ball plow through sand just as physics intended. There’s a deeper reason [Mark] is working at this, however. Faster drawing leads to less crisp results, but by how much, exactly? To answer this, [Mark] simply ran his table (which is named The Spice Must Flow) at both fast and slow speeds and documented the results.

These two images show the difference between running the table at 100 mm/s versus 500 mm/s. The slower speed is noticeably crisper, but on the other hand the faster speed completed the pattern in about a fifth of the time. [Mark] says that as the ball aggressively accelerates to reach target speeds, more sand is thrown around over existing lines, which leads to a loss of detail.

Crisper detail, or a faster draw? Which is “better” depends on many things, but it’s pretty clear that [Mark]’s cat finds the fast version more exciting. You can see [Mark]’s table at high speed and the cat’s reaction in the video, embedded below.

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Custom Keyboard Goes Split, Gets Thin, Acquires Stained Wood

The hardware and software required to make DIY keyboards happen has gotten more and more accessible, and that means it’s easier than ever to make one’s ideal input device a reality from the ground up. For [Cameron Sun], his Ellipsis Split mechanical keyboard buildlog details his second effort, refining his original design from lessons learned the first time around. The new keyboard is slim, split into two, and has integrated wrist supports made from stained wood. The painting and wood treatment took a lot of work and patience, but it certainly paid off because the result looks amazing!

Small integrated OLED screen shows the current mode.

When we saw [Cameron]’s first custom keyboard, we admired the unique aluminum case and some nice touches like the physical toggle switches. Those tactile switches allow changing the keyboard to different modes, while also serving as a visual indicator. [Cameron] liked those switches too, but alas they just didn’t fit into the slim new design. However, he’s very happy with swapping modes in software and using a small OLED display as an indicator. What kind of different modes does his keyboard have? There’s Windows mode and Mac mode (which changes some hotkeys) as well as modes that change which keys in the thumb clusters do what (moving the space key to the left for easier gaming, for example.) After all, it’s not just the physical layout that can be customized with a DIY keyboard.

Interested in making your own custom keyboard? Be sure to look into this breakaway keyboard PCB concept before you start, because it just might make your custom build a lot easier.

Whimsical Solder Stand Moonlights As Toy 3D Printer

A few Lego pieces provide key functionality, like an articulated dispenser head.

Most of us have bent a length of solder into a more convenient shape and angle when soldering, and just sort of pushed the soldering iron and work piece into the hanging solder instead of breaking out a third hand. Well, [yukseltemiz] seems to have decided that a solder dispenser and a miniature 3D printer model can have a lot in common, and created a 1/5 scale Ender 3 printer model that acts as a solder stand and dispenser. The solder spool hangs where the filament roll would go, and the solder itself is dispensed through the “print head”.

It’s cute, and we do like the way that [yukseltemiz] incorporated a few Lego pieces into the build. A swivel and eyelet guides the solder off the roll and a small Lego ball and socket gives the dispenser its articulation, an important feature for bending solder to a more convenient angle for working. It makes us think that using Lego pieces right alongside more traditional hardware like M3 nuts and bolts might be an under-explored technique. You can see the unit in action in the brief assembly video, embedded below.

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A Bit Of DIY Helps Cut Straight And Happy Threads

A cheap and effective ratcheting tap.

Need to cut threads into a hole? A tool called a tap is what you need, and a hand-operated one like the one shown here to the side is both economical and effective. A tap’s cutting bit works by going into a pre-drilled hole, and it’s important to keep the tool straight as it does so. It’s one thing to tap a few holes with steady hands and a finely calibrated eyeball, but when a large number of holes need to be tapped it can be worth getting a little help.

The usual tool to help keep a tap straight and pressed gently downwards is called a tap follower, but [Tony] had a lot of M4 holes to tap and no time to order one and wait for it to arrive. Instead, he converted a cheap tap into a tool that could be held in the chuck of his mill, with the freedom to slide up and down as needed. The result? A tap that’s hand-operated but certain to be orthogonal to the work piece, making the job of cutting a lot of threads much more pleasant.

Tapping isn’t just for metal, either. Cutting threads into wood is also done, and be sure to check out this simple method for making your own surprisingly effective wood taps in the shop with a threaded rod, or a lag screw. Of course, the need to tap a hole can be sidestepped by using threaded inserts in the right material, instead.

Cell Phone Signal Booster Gets Teardown And Demo

Ever wonder what was inside a cell phone booster, or what it is like to set up or use one? If so, [Kerry Wong]’s got you covered with his teardown of a Cel-Fi Go X Cell Signal Booster by Nextivity. [Kerry] isn’t just ripping apart a cheap unit for laughs; his house has very poor reception and this unit was a carefully-researched, genuine investment in better 4G connectivity.

The whole setup consists of three different pieces: the amplifier unit pictured above, and two antennas. One is an omnidirectional dome antenna for indoors, and the other is a directional log-periodic dipole array (LPDA) antenna for outdoors. Mobile phones connect to the indoor antenna, and the outdoor antenna connects to the distant cell tower. The amplifier unit uses a Bluetooth connection and an app on the mobile phone to manage settings and actively monitor the device, which works well but bizarrely doesn’t seem to employ any kind of password protection or access control whatsoever.

Overall [Kerry] is happy, and reports that his mobile phone enjoys a solid connection throughout his house, something that was simply not possible before. Watch a hands-on of the teardown along with a short demonstration in the video embedded below.

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3D-Printed Flight Controls Use Magnets For Enhanced Flight Simulator 2020 Experience

We have seen quite a few DIY joystick designs that use Hall effect sensors, but [Akaki Kuumeri]’s controller designs (YouTube video, embedded below) really make the most of 3D printing to avoid the need for any other type of fabrication. He’s been busy using them to enhance his Microsoft Flight Simulator 2020 experience, and shares not just his joystick design, but makes it a three-pack with designs for throttle and pedals as well.

Hall effect sensors output a voltage that varies in proportion to the presence of a magnetic field, which is typically provided by a nearby magnet. By mounting sensors and magnets in a way that varies the distance between them depending on how a control is moved, position can be sensed and communicated to a host computer.

In [Akaki]’s case, that communication is done with an Arduino Pro Micro (with ATmega32U4) whose built-in USB support allows it to be configured and recognized as a USB input device. The rest is just tweaking the physical layouts and getting spring or elastic tension right. You can see it all work in the video below.

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Retrocomputing Spray Paints: Amiga Beige, Commodore, And ATARI Grey

[retrohax] has provided vintage computer guidance for years, and part of that guidance is this: sometimes using paint as part of restoration is simply unavoidable. But the days of tediously color-matching to vintage hardware are gone, thanks to [retrohax] offering custom-mixed spray paints in Amiga 500 Beige, C-64 Beige, and ATARI ST/SE Grey. (At the moment only delivery within Poland is available due to shipping restrictions, but [retrohax] is working on a better solution.)

As a companion to making these vintage colors available, there is also a short how-to guide on how to properly prep and spray paint a computer case for best results that talks a little about the challenges in color matching to vintage hardware, and how getting custom paints mixed makes life much easier. Hackers may value making do with whatever is available, but we can also appreciate the value of having exactly the right material or tool for the job.

It’s not every day we see someone mixing custom spray paint colors, but off the shelf options don’t always cut it. Another example of getting specialty materials made from the ground up is custom plywood specifically designed for laser-cutting puzzles, something done because the troubles that came with off-the-shelf options were just not worth the hassle.