Illustrated scheme of Sam Ben Yaakovs concept

Leakage Control For Coupled Coils

June 5, 2025 by Heidi Ulrich 3 Comments

Think of a circuit model that lets you move magnetic leakage around like sliders on a synth, without changing the external behavior of your coupled inductors. [Sam Ben-Yaakov] walks you through just that in his video ‘Versatile Coupled Inductor Circuit Model and Examples of Its Use’.

The core idea is as follows. Coupled inductors can be modeled in dozens of ways, but this one adds a twist: a tunable parameter 𝑥 between k and ₁ (where k is the coupling coefficient). This fourth degree of freedom doesn’t change L_₁, L_₂ or mutual inductance M (they remain invariant) but it lets you shuffle leakage where you want it, giving practical flexibility in designing or simulating transformers, converters, or filters with asymmetric behavior.

If you need leakage on one side only, set 𝑥=k. Prefer symmetrical split? Set 𝑥=1. It’s like parametric EQ, but magnetic. And: the maths holds up. As [Sam Ben-Yaakov] derives and confirms that for any 𝑥 in the range, external characteristics remain identical.

It’s especially useful when testing edge cases, or explaining inductive quirks that don’t behave quite like ideal transformers should. A good model to stash in your toolbox.

As we’ve seen previously, [Sam Ben-Yaakov] is at home when it comes to concepts that need tinkering, trial and error, and a dash of visuals to convey. Continue reading “Leakage Control For Coupled Coils” →

The Keyboard Sinclair Never Made

June 2, 2025 by Heidi Ulrich 21 Comments

For those of us who’ve spent far too long hammering rubber keys into submission, a glorious solution has arrived. [Lee Smith] designed the ZX Mechtrum Deluxe, the ultimate keyboard upgrade for your beloved ZX Spectrum 48k. Thanks to [morefunmakingit], you can see this build-it-yourself mechanical mod below. It finally brings a proper spacebar and Spectrum-themed Wraith keycaps into your retro life.

The Metrum Deluxe is a full PCB redesign: no reused matrices or clunky membrane adapters here. [Lee Smith] got fed up with people (read: the community, plus one very persistent YouTuber) asking for a better typing experience, so he delivered. Wraith keycaps from AliExpress echo the original token commands and BASIC vibe, without going full collector-crazy. Best of all: the files are open. You can download the case on Printables and order the PCB through JLCPCB. Cherry on top (pun intended): you’ll finally have a spacebar your thumbs can be proud of.

So whether you’re into Frankenstein rigs or just want your Spectrum to stop feeling like an air mattress, check this video out. Build files and link to the keycaps can be found on Youtube, below the video.

Tip: if you foster a secret love for keyboards, don’t miss the Keebin’ with Kristina’s series on all sorts of keyboards.

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Planetary Poetry With A Tiny Digital Core

June 2, 2025 by Heidi Ulrich 7 Comments

Some hacks just tickle the brain in a very particular way. They’re, for a change, not overly engineered; they’re just elegant, anachronistic, and full of mischief. That’s exactly what [Frans] pulls off with A Gentleman’s Orrery, a tiny, simple clockwork solar system. Composed of shiny brass and the poise of 18th-century craftsmanship, it hides a modern secret: there’s barely any clockwork inside. You can build it yourself.

Peek behind the polished face and you’ll find a mechanical sleight of hand. This isn’t your grandfather’s gear-laden planetarium. Instead of that, it operates on a pared-down system that relies on a stepper motor, driving planetary movement through a 0.8 mm axle nested inside a 1 mm brass tube. That micro-mechanical coupling, aided by a couple of bevel gears, manages to rotate the Moon just right, including its orientation. Most of the movement relies on clever design, not gear cascades. The real wizardry happens under the hood: a 3D-printed chassis cradles an ESP32-C6, a TTP223 capacitive touch module, STSPIN220 driver, and even a reed switch with magnetic charging.

You can even swap out the brass for a stone shell where the full moon acts as the touch control. It’s tactile, it’s poetic, and therefore, a nice hack for a weekend project. To build it yourself, read [Frans]’ Instructable.

Continue reading “Planetary Poetry With A Tiny Digital Core” →

Rusty bathtub outdoors on equally rusty car springs

Hot Rod Backyard Bath On Steel Spring Legs

May 31, 2025 by Heidi Ulrich 16 Comments

In a fusion of scrapyard elegance and Aussie ingenuity, [Mark Makies] has given a piece of old steel a steamy second life with his ‘CastAway Tub’. Call it a bush mechanic’s fever dream turned functional sculpture, starring two vintage LandCruiser leaf springs, and a rust-hugged cast iron tub dug up after 20 years in hiding. And put your welding goggles on, because this one is equal parts brute force and artisan flair.

What makes this hack so bold is, first of all, the reuse of unforgiving spring steel. Leaf springs, notoriously temperamental to weld, are tamed here with oxy-LPG preheating, avoiding thermal shock like a pro. The tub sits proudly atop a custom-welded frame shaped from dismantled spring packs, with each leaf ground, clamped, torched, and welded into a steampunk sled base. The whole thing looks like it might outrun a dune buggy – and possibly bathe you while it’s at it. It’s a masterclass in metalwork with zero CAD, all intuition, and a grinder that’s seen things.

Inspired? For those with a secret love for hot water and hot steel, this build is a blueprint for turning bush junk into backyard art. Read up on the full build at Instructables.

Mark Setrakian and Adam Savage investigate a massive prop hand

17 Year Old Hellboy II Prop Still Amazes

May 30, 2025 by Heidi Ulrich 7 Comments

The AI effects we know these days were once preceded by CGI, and those were once preceded by true hand-built physical props. If that makes you think of Muppets, this video will change your mind. In a behind-the-scenes look with [Adam Savage], effects designer [Mark Setrakian] reveals the full animatronic glory of Mr. Wink’s mechanical fist from Hellboy II: The Golden Army (2008) – and this beast still flexes.

Most of this arm was actually made in 2003, when 3D printing was very different than what we think of today. Printed on a Stratasys Titan – think: large refrigerator-sized machine, expensive as sin – the parts were then hand-textured with a Dremel for that war-scarred, brutalist feel. This wasn’t just basic animatronics for set dressing. This was a fully actuated prop with servo-driven finger joints, a retractable chain weapon, and bevel-geared mechanisms that scream mechanical craftsmanship.

Each finger is individually designed. The chain reel: powered by a DeWalt drill motor and custom bevel gear assembly. Every department: sculptors, CAD modelers, machinists, contributed to this hybrid of analog and digital magic. Props like this are becoming unicorns.

Continue reading “17 Year Old Hellboy II Prop Still Amazes” →

3D Filament lizards show decomposable joints

Sustainable 3D Prints With Decomposable Filaments

May 30, 2025 by Heidi Ulrich 24 Comments

What if you could design your 3D print to fall apart on purpose? That’s the curious promise of a new paper from CHI 2025, which brings a serious hacker vibe to the sustainability problem of multi-material 3D printing. Titled Enabling Recycling of Multi-Material 3D Printed Objects through Computational Design and Disassembly by Dissolution, it proposes a technique that lets complex prints disassemble themselves via water-soluble seams. Just a bit of H₂O is needed, no drills or pliers.

At its core, this method builds dissolvable interfaces between materials like PLA and TPU using water-soluble PVA. Their algorithm auto-generates jointed seams (think shrink-wrap meets mushroom pegs) that don’t interfere with the part’s function. Once printed, the object behaves like any ordinary 3D creation. But at end-of-life, a water bath breaks it down into clean, separable materials, ready for recycling. That gives 90% material recovery, and over 50% reduction in carbon emissions.

This is the research – call it a very, very well documented hack – we need more of. It’s climate-conscious and machine-savvy. If you’re into computational fabrication or environmental tinkering, it’s worth your time. Hats off to [Wen, Bae, and Rivera] for turning what might otherwise be considered a failure into a feature.

Continue reading “Sustainable 3D Prints With Decomposable Filaments” →

Two hands soldering components on a purpble PCB

Vintage Intel 8080 Runs On A Modern FPGA

May 26, 2025 by Heidi Ulrich 5 Comments

If you’re into retro CPUs and don’t shy away from wiring old-school voltages, [Mark]’s latest Intel 8080 build will surely spark your enthusiasm. [Mark] has built a full system board for the venerable 8080A-1, pushing it to run at a slick 3.125 MHz. Remarkable is that he’s done so using a modern Microchip FPGA, without vendor lock-in or proprietary flashing tools. Every step is open source.

Getting this vintage setup to work required more than logical tinkering. Mark’s board supplies the ±5 V and +12 V rails the 8080 demands, plus clock and memory interfacing via the M2GL005-TQG144I FPGA. The design is lean: two-layer PCB, basic level-shifters, and a CM32 micro as USB-to-UART fallback. Not everything went smoothly: incorrect footprints, misrouted gate drivers, thermal runaway in the clock section; but he managed to tackle it.

What sets this project apart is the resurrection of a nearly 50-year-old CPU. It’s also, how thoroughly thought-out the modern bridge is—from bitstream loading via OpenOCD to clever debugging of crystal oscillator drift using a scope. [Mark]’s love of the architecture and attention to low-level detail makes this more than a show-off build.
Continue reading “Vintage Intel 8080 Runs On A Modern FPGA” →