Retrotechtacular: Operation Smash Hit

Judging by the number of compilations that have been put online, one of the not-so-secret vices of the YouTube generation must be the watching of crash videos. Whether it is British drivers chancing their luck on level crossings, Russians losing it at speed on packed snow, or Americans driving tall trucks under low bridges, these films exert a compelling fascination upon the viewing public intent on deriving entertainment from the misfortunes of others. The footage is often peripheral or grainy, having inevitably been captured by a dashcam or a security camera rather than centre-stage on a broadcast quality system with professional operation. You can’t predict when such things will happen.

There was one moment, back in 1984, when predicting a major crash was exactly what you could do. It was a national event, all over the TV screens, and one which was watched by millions. The operators of British nuclear power stations wished to stage a public demonstration of how robust their transport flasks for spent nuclear fuel rods were, so after all the lab tests they could throw at one they placed it on a railway test track and crashed a 100mph express train into it.

Water escaping during drop test.

This was as much a PR stunt as it was a scientific endeavour, and they lost no time in promoting it across all media. The film below the break was part of this effort, and takes us through the manufacture of the flask forged in one piece from huge billets of steel, before showing us the tests to which it was subjected. The toughest of these, a drop-test onto a corner of a fully laden flask, resulted in a small escape of the water contained within it. It was thus decided to conduct the ultimate test to ensure full public confidence in nuclear transport.

The Old Dalby test track is a section of a closed-to-passengers line in the English Midlands that was retained by British Railways as a proving ground for new locomotives. In the ultimate test of rail transport for nuclear waste, a flask was placed on its side across a piece of the track, and a train formed of a withdrawn 1960s locomotive and a short rake of 1950s carriages was accelerated without a driver over several miles to 100mph.

An instant before impact, we see the underside of the derailed car. The flask is between it and the locomotive.

[Nigel Harris] for Rail magazine wrote an almost funerial description of the destruction of locomotive 46009 25 years later in 2009, and as he reported the flask survived with only superficial damage and a tiny loss in pressure. The event was hailed as a success by the nuclear industry, before fading from the public consciousness as nuclear power station operators prefer to remain out of the news.

It is questionable how much the Old Dalby crash was for the cameras and the public, and how much it was for the scientists and engineers. But such destructive tests do serve as a means to gain vital test data that could not be harvested any other way, and have been performed more than once in the aviation industry. Later in the same year a Boeing 720 was crashed for science in the USA, while more recently in 2012 a Boeing 727 was crashed in Mexico.

Crashing an express train into a nuclear flask is something not likely to be seen again, it was a one-off event. But one thing’s for sure, our inability to turn away from watching a train wreck is nothing new. YouTube and ubiquitous cameras certainly make crashes available with a few keystrokes. But from the 1984 cask crash test, to the the spectacle of Crush, Texas back in 1896, the sheer power shown in these crashes seems to have a siren song effect on us.

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Reviewing The HBTool HB-019 Desoldering Iron: It Probably Won’t Shock You

This unholy lovechild of a cheap solder sucker and an even cheaper soldering iron is the HBTool HB-019 desoldering iron. It came to me for the princely sum of five pounds ($7). So for somewhere between the cost of a pint of foaming ale and the pub’s pie and mash I’d eat alongside it, what had I got?

Regular Hackaday readers will be familiar with my penchant for ordering cheap tools and other electronic gizmos from the usual suppliers of Far Eastern tech, and subjecting them to review for your entertainment and edification. Sometimes the products are so laughably bad as to be next-to-worthless, other times they show enough promise to be of use, and just occasionally they turn out to be a genuine diamond in the rough, a real discovery. This is no precious stone, but it still makes for an entertaining review. Continue reading “Reviewing The HBTool HB-019 Desoldering Iron: It Probably Won’t Shock You”

A Victrola For The 21st Century

We’ve lost something tangible in our listening to music, as we made the move from physical media through MP3 players to streaming services on our mobile devices. A 12″ vinyl disc may be slightly cumbersome, but there is an undeniable experience to pulling it from the sleeve and placing it on the turntable. Would you like to recreate that? [Castvee8] would, because he’s created a 21st-century version of a wind-up gramophone, complete with a turntable and horn.

Under the hood is an Arduino-controlled MP3 player, while on the surface is a 3D-printed turntable and horn. On the turntable is placed a CD, and a lead screw moves the horn across it during play to simulate the effect of a real turntable. An Arduino motor controller shield drives the turntable and lead screw, and at the end of each song, the horn is automatically returned to the start of the CD as if it were a record.

The effect is purely aesthetic but should make for an unusual talking point if nothing else. Surprisingly this project is not the first of its type, in the past, we’ve shown you another one that played a real CD in the place of the record on the turntable.

An SSB Transceiver On Only One Type Of Transistor

There are a multiplicity of transmission modes both new and old at the disposal of a radio amateur, but the leader of the pack is still single-sideband or SSB. An SSB transmitter emits the barest minimum of RF spectrum required to reconstitute an audio signal, only half of the mixer product between the audio and the RF carrier, and with the carrier removed. This makes SSB the most efficient of the analog voice modes, but at the expense of a complex piece of circuitry to generate it by analog means. Nevertheless, radio amateurs have produced some elegant designs for SSB transmitters, and this one for the 80m band from [VK3AJG] is a rather nice example even if it isn’t up-to-the-minute. What makes it rather special is that it relies on only one type of device, every one of its transistors is a BC547.

In design terms, it follows the lead set by other simple amateur transmitters, in that it has a 6 MHz crystal filter with a mixer at either end of it that switch roles on transmit or receive. It doesn’t use the bidirectional amplifiers popularised by VU2ESE’s Bitx design, instead, it selects transmit or receive using a set of diode switches. The power amplifier stretches the single-device ethos to the limit, by having multiple BC547s in parallel to deliver about half a watt.

While this transmitter specifies BC547s, it’s fair to say that many other devices could be substituted for this rather aged one. Radio amateurs have a tendency to stick with what they know and cling to obsolete devices, but within the appropriate specs a given bipolar transistor is very similar to any other bipolar transistor. Whatever device you use though, this design is simple enough that you don’t need to be a genius to build one.

Via [G4USP]. Thanks [2ftg] for the tip.

DIY CNC Sandblaster Writes Large

CNC machinery, once a piece of workshop exotica, has become such a staple of projects within our sphere as to have become relatively unremarkable. A decent 3D printer can be had without mortgaging a small country, and the honor roll of CNC router builders is long and distinguished. But there is still plenty to surprise us in CNC, and [Fabien Chouteau]’s project shows us this with surprising simplicity. He’s eschewed a router or extruder, and instead fit an off-the-shelf CNC machine kit with a sandblaster.

If you are used to a sandblaster as a means for removing rust from pieces of your motor vehicle, then it’s fair to say that this one isn’t of that ilk. Instead, it’s used in the manner of an engraver, to sandblast a pattern or text onto a surface. This is something he shows us in the video below the break, with a piece of metal and a sheet of glass.The sandblaster itself features a 1.5-litre soda bottle and is driven by an airline.

On the electronic side, he replaced the controller that came with the kit with an STM32F469 discovery board and an Arduino CNC shield. He has a G-code controller from a previous project, to which he’s added a board with a touch screen to create a simple control interface.

This is by no means the only sandblaster we’ve featured, if your interests lie in that direction we can show you everything from the simple to the extreme.

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Retrofit Temperature Control To A Soldering Station

We’ve probably all seen USB soldering irons advertised for very little money, and concluded that they might not necessarily be the most useful of tools. The cheapest of these lack any real temperature regulation. Enter [Paulo Bruckmann], who has attached a thermistor to his iron with Kapton tape, added an Arduino Uno clone with rotary encoder and Nokia LCD, and put the result in a 3D printed case for a tiny and low powered temperature controlled soldering station. The claimed cost is only $10, which seems credible given the low price of Arduino clones.

The software provides the expected PID control, with the advantage of very quick warm-up due to the tip’s tiny size. The power source is 9 V rather than a USB 5 V, so the combination gives an iron capable of working on much larger joints than when unmodified. He therefore seems to have created what appears to be a significantly more capable iron from this unpromising start, something we find quite impressive. Take a look at his video below the break.

We reviewed one of these little irons last year, and found it to be a toy, but not a joke. Meanwhile we’ve seen some other mods for them, including a pair of desoldering tweezers.

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Won’t Somebody, Please, Think Of The Transistors!

At what age did you begin learning about electronics? What was the state of the art available to you at the time and what kinds of things were you building? For each reader these answers can be wildly different. Our technology advances so quickly that each successive generation has a profoundly different learning experience. This makes it really hard to figure out what basic knowledge today will be most useful tomorrow.

Go on, guess the diode!
Go on, guess the diode!

Do you know the forward voltage drop of a diode? Of course you do. Somewhere just below 0.7 volts, give or take a few millivolts, of course given that it is a silicon diode. If you send current through a 1N4148, you can be pretty certain that the cathode voltage will be that figure below the anode, every time. You probably also have a working knowledge that a germanium diode or a Schottky diode will have a lower forward voltage, and you’ll know in turn that a bipolar transistor will begin to turn on when the voltage between its base and emitter achieves that value. If you know Ohm’s Law, you can now set up a biasing network and without too many problems construct a transistor amplifier.

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