Author: Lewin Day

3129 Articles

Robot Gets A DIY Pneumatic Gripper Upgrade

April 25, 2025 by 2 Comments

[Tazer] built a small desktop-sized robotic arm, and it was more or less functional. However, he wanted to improve its ability to pick things up, and attaching a pneumatic gripper seemed like the perfect way to achieve that. Thus began the build!

The concept of [Tazer]’s pneumatic gripper is simple enough. When the pliable silicone gripper is filled with air, the back half is free to expand, while the inner section is limited in its expansion thanks to fabric included in the structure. This causes the gripper to deform in such a way that it folds around as it fills with air, which lets it pick up objects. [Tazer] designed the gripper so that that could be cast in silicone using 3D printed molds. It’s paired with a 3D printed manifold which delivers air to open and close the gripper as needed. Mounted on the end of [Tazer]’s robotic arm, it’s capable of lifting small objects quite well.

It’s a fun build, particularly for the lovely sounds of silicone parts being ripped out of their 3D printed molds. Proper ASMR grade stuff, here. We’ve also seen some other great work on pneumatic robot grippers over the years.

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Adding An Atari Joystick Port To TheC64 USB Joystick

April 24, 2025 by 1 Comment

“TheC64” is a popular recreation of the best selling computer of all time, the original Commodore 64. [10p6] enjoys hacking on this platform, and recently whipped up a new mod — adding a 9-pin Atari joystick connector for convenience.

When it comes to TheC64 units, they ship with joysticks that look retro, but aren’t. These joysticks actually communicate with the hardware over USB. [10p6]’s hack was to add an additional 9-pin Atari joystick connector into the joystick itself. It’s a popular mod amongst owners of TheC64 and the C64 Mini. All one needs to do is hook up a 9-pin connector to the right points on the joystick’s PCB. Then, it effectively acts as a pass-through adapter for hooking up other joysticks to the system.

While this hack could have been achieved by simply chopping away at the plastic housing of the original joystick, [10p6] went a tidier route. Instead, the joystick was granted a new 3D printed base that had a perfect mounting spot for the 9-pin connector. Clean!

We’ve seen some great hacks from [10p6] lately, like the neat reimagined “C64C” build that actually appears in this project video, too.

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3D Printing A Useful Fixturing Tool

April 24, 2025 by 14 Comments

When you start building lots of something, you’ll know the value of accurate fixturing. [Chris Borge] learned this the hard way on a recent mass-production project, and decided to solve the problem. How? With a custom fixturing tool! A 3D printed one, of course.

Chris’s build is simple enough. He created 3D-printed workplates covered in a grid of specially-shaped apertures, each of which can hold a single bolt. Plastic fixtures can then be slotted into the grid, and fastened in place with nuts that thread onto the bolts inserted in the base. [Chris] can 3D print all kinds of different plastic fixtures to mount on to the grid, so it’s an incredibly flexible system.

3D printing fixtures might not sound the stoutest way to go, but it’s perfectly cromulent for some tasks. Indeed, for [Chris]’s use case of laser cutting, the 3D printed fixtures are more than strong enough, since the forces involved are minimal. Furthermore, [Chris] aided the stability of the 3D-printed workplate by mounting it on a laser-cut wooden frame filled with concrete. How’s that for completeness?

We’ve seen some other great fixturing tools before, too. Video after the break.

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Onkyo Receiver Saved With An ESP32

April 24, 2025 by 23 Comments

[Bill Dudley] had a problem. He had an Onkyo AV receiver that did a great job… until it didn’t. A DSP inside failed. When that happened, the main microprocessor running the show decided it wouldn’t play ball without the DSP operational. [Bill] knew the bulk of the audio hardware was still good, it was just the brains that were faulty. Thus started a 4-month operation to resurrect the Onkyo receiver with new intelligence instead.

[Bill’s] concept was simple. Yank the dead DSP, and the useless microprocessor as well. In their place, an ESP32 would be tasked with running things. [Bill] no longer cared if the receiver had DSP abilities or even the ability to pass video—he just wanted to use it as the quality audio receiver that it was.

His project report steps through all the hard work he went through to get things operational again. He had to teach the ESP32 to talk to the front panel display, the keys, and the radio tuner. More challenging was the core audio processor—the obscure Renaisys R2A15218FP. However, by persevering, [Bill] was able to get everything up and running, and even added some new functionality—including Internet radio and Bluetooth streaming.

It’s a heck of a build, and [Bill] ended up with an even more functional audio receiver at the end of it all. Bravo, we say. We love to see older audio gear brought back to life, particularly in creative ways. Meanwhile, if you’ve found your own way to save a piece of vintage audio hardware, don’t hesitate to let us know!

Making Parts Feeders Work Where They Weren’t Supposed To

April 15, 2025 by 21 Comments

[Chris Cecil] had a problem. He had a Manncorp/Autotronik MC384V2 pick and place, and needed more feeders. The company was reluctant to support an older machine and wanted over $32,000 to supply [Chris] with more feeders. He contemplated the expenditure… but then came across another project which gave him pause. Could he make Siemens feeders work with his machine?

It’s one of those “standing on the shoulders of giants” stories, with [Chris] building on the work from [Bilsef] and the OpenPNP project. He came across SchultzController, which could be used to work with Siemens Siplace feeders for pick-and-place machines. They were never supposed to work with his Manncorp machine, but it seemed possible to knit them together in some kind of unholy production-focused marriage. [Chris] explains how he hooked up the Manncorp hardware to a Smoothieboard and then Bilsef’s controller boards to get everything working, along with all the nitty gritty details on the software hacks required to get everything playing nice.

For an investment of just $2,500, [Chris] has been able to massively expand the number of feeders on his machine. Now, he’s got his pick and place building more Smoothieboards faster than ever, with less manual work on his part.

We feature a lot of one-off projects and home production methods, but it’s nice to also get a look at methods of more serious production in bigger numbers, too. It’s a topic we follow with interest. Video after the break.

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Building A DIY Tornado Tower

April 14, 2025 by 13 Comments

A tornado can be an awe-inspiring sight, but it can also flip your car, trash your house, and otherwise injure you with flying debris. If you’d like to look at swirling air currents in a safer context, you might appreciate this tornado tower build from [Gary Boyd].

[Gary]’s build was inspired by museum demonstrations and the tornado machine designs of [Harald Edens]. His build generates a vortex that spans 1 meter tall in a semi-open cylindrical chamber. A fan in the top of the device sucks in air from the chamber, and exhausts it through a vertical column of holes in the wall of the cylinder. This creates a vortex in the air, though it’s not something you can see on its own. To visualize the flow, the cylindrical chamber is also fitted with an ultrasonic mist generator in the base. The vortex in the chamber is able to pick up this mist, and it can be seen swirling upwards as it is sucked towards the fan at the top.

It’s a nice educational build, and one that’s as nice to look at as it is to study. It produces a thick white vortex that we’re sure someone could turn into an admirable lamp or clock or something, this being Hackaday, after all. In any case, vortexes are well worth your study. If you’re cooking up neat projects with this physical principle, you should absolutely let us know!

ESP32-Powered Clock Brings Aviation Style To Your Desk

April 14, 2025 by 14 Comments

There’s something cool about the visual design language used in the aviation world. You probably don’t get much exposure to it if you’re not regularly flying a plane, but there are other ways you can bring it into your life. A great example would be building an aviation-themed clock, like this stylish timepiece from [oliverb.]

The electronic heart of the build is an ESP32. This wireless-capable microcontroller is a popular choice for clock builds these days. This is because it can contact network time servers out of the box, which allows you to build an incredibly capable and accurate clock without any additional parts. No real-time-clock needed—just have the ESP32 buzz the Internet for an accurate update on the regular!

As for the display itself, three gauges show hours, minutes, and seconds on aviation-like gauges. They’re 3D-printed, which means you can build them from scratch. That’s a touch easier than having to go out and source actual surplus aviation hardware. Each gauge is driven by a NEMA17 stepper motor. There’s also an ATMEGA328 on hand to drive a 7-segment gauge on the seconds display, and a PIR sensor which shuts the clock down when nobody is around to view it.

It’s a tidy build, and one with a compelling aesthetic at that. We’ve seen some similar builds before using real aviation gauges, too. Video after the break.

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