Custom 40% Model F Keyboard Is 100% Awesome

June 16, 2022 by Kristina Panos 41 Comments

Look closely at this beauty. No, that’s not a chopped IBM Model M or anything — it’s a custom 40% capacitive buckling spring keyboard with an ortholinear layout made by [durken]. Makes it easy to imagine an alternate reality where IBM still exists as IBM and has strong keyboard game, or one where Unicomp are making dreams come true for those who don’t need anywhere near 101 or 104 keys.

Buckling what now? This lovely board uses capacitive buckling spring switches from an old IBM Model F. Basically, every time you press a key, a little spring is bent over (or buckled) in the name of connectivity. In the capacitive version, the spring pushes a hammer onto a pair of plates, causing a change in capacitance that gets recognized as a key press. In this case, those key presses are read by a TH-XWhatsit controller.

Using a Model F XT’s PCB as a guide, [durken] made a field of capacitive pads on one PCB, and made a second, ground plane PCB to avoid interference. In a true homage to these keyboards, [durken] decided to curve the PCB slightly, which naturally complicated almost everything, especially the barrel plate.

The solution was to make a separate barrel plate that slides into the case and gets screwed to the top via mounting bracket. For an extra bit of fun, [durken] mounted an SKCL lock switch under the IBM logo which enables solenoid mode. Be sure to check that out in the (updated!) video after the break.

One of the best things about a buckling spring keyboard is that each key sounds slightly different. Not so in solenoid mode, unless you were to use multiple solenoids.

Continue reading “Custom 40% Model F Keyboard Is 100% Awesome” →

TRS-80 Luggable Gets Fresh Face, New Gear

June 16, 2022 by Tom Nardi 10 Comments

It’s true that this TRS-80 Model 4P “luggable” was in better shape than many of the vintage machines that pass through the hands of [Drygol], but that doesn’t make the end result of its refurbishment and upgrade process any less impressive. After all, not every rebuild has to be a once-in-a-lifetime achievement.

No, the case didn’t have to get pieced back together by hand, and the board didn’t need to have half of its traces recreated. But the outer plastic was certainly in need of a good retrobright treatment, the keyboard was overdue for a cleaning, and the capacitors in the PSU were predictably due for retirement. After [Drygol] got through with it, the machine was back in like-new condition. But then, we can do a little better than that…

So into the refreshed computer went several community-developed modifications, including a M3SE expander that adds Compact Flash and Ethernet support to the TRS-80 and a high-resolution Grafyx video board. In classic [Drygol] style, every effort was made to integrate these upgrades as seamlessly as possible. After struggling for a bit to find a 5.25″ drive that would write a disk the TRS-80 would actually read, all the necessary files to get the upgrades working were transferred over, and the system was booting into TRSDOS.

We’ve covered a lot of [Drygol]’s restorations, and never get tired of seeing how these old and broken machines get a new lease on life once they come out the other end. Whether it’s a relatively easy task of swapping out some dud chips, or using every trick in the book to piece together what’s left of a computer’s case, they always show an incredible level of dedication and attention to detail that you can’t help but admire.

DIY Automated Printer Kerchunks Out Classic Embossed Labels

June 15, 2022 by Dan Maloney 28 Comments

For our money, the best label for pretty much any purpose is one of those embossed Dymo-style stick-on labels, the kind with the raised white letters. There’s just something about them — the raised letters just beg to be touched, their legibility is outstanding, they lend an unmatched retro feel to a project, and the experience of creating one with one of those manual kerchunkers is oddly satisfying.

But alas, those manual label makers aren’t what they used to be, as [Andrei Speridião] discovered when his fell apart in his hands. Rather than complain, he automated his label maker and turned it into a computer peripheral. Dubbed “E-TKT”, the DIY label printer takes the daisy-wheel embossing die from his defunct labeler and puts it under computer control. Rather than the ratchet mechanism of the original, a stepper motor advances the tape, another stepper rotates the wheel to the correct position, and a servo does the kerchunking duty. The process repeats until the label is complete and neatly cut off, ready to apply. An ESP32 runs the mechanism and serves up a web application to compose labels and control the printer. There’s also an OLED display and, of course, an embossed label. Video demo below.

We don’t care what [Bart Simpson] thinks, embossed labels are cool, and this makes them even cooler. And as [Andrei] points out, this is also a neat way around the nasty DRM trick that some companies are foisting on the label-making public. That alone is reason to cheer this project on — but we won’t complain about the beautiful photography and excellent documentation, either.

Continue reading “DIY Automated Printer Kerchunks Out Classic Embossed Labels” →

PVC Pipe Transformed Into Handy Tool Box

June 15, 2022 by Tom Nardi 18 Comments

Would you believe the multi-tiered toolbox pictured here started its life as a piece of bog standard PVC pipe? It certainly wouldn’t be our first choice of building material, but as shown in the video after the break, it only takes a heat source and something suitably flat to convert a piece of PVC pipe into a versatile sheet material.

Unrolling the PVC pipe and getting it flat is covered in the first minute of the video, while the rest of the run time is dedicated to building the tool box. Each and every piece you see here, except for the screws and lid hinges, is carefully cut from the PVC sheet. Though we suspect a few more chunks of pipe went into this build than the video would have you believe.

Would we build such an elaborate box if we had to cut each piece of the thing out by hand? Probably not. But then, we can’t deny the final results here are pretty impressive. Incidentally, if you thought those hinges on the top looked a lot like links removed from a watch band…you’d be correct.

Admittedly we’re a bit late covering this one, and under normal circumstances we might have let it slip by given the several million views it’s amassed over the last year. But the central theme of reusing a common material to build something unexpected is solid Hackaday territory, and aligns closely with this year’s Hackaday Prize challenges.

Continue reading “PVC Pipe Transformed Into Handy Tool Box” →

Volvo C30 Custom Gauge And CAN Bus Reverse Engineering

June 15, 2022 by Maya Posch 8 Comments

With cars being essentially CAN buses on wheels, it’s no wonder that there’s a lot of juicy information about the car’s status zipping about on these buses. The main question is usually how to get access to this information, both in terms of wiring into the relevant CAN bus, and decoding the used (proprietary) protocol. Fortunately for [Alex], decoding the Volvo VIDA protocol used with his Volvo C30 was relatively straightforward, enabling the creation of a custom gauge that displays information like boost pressure and coolant temperature.

The physical interfacing is accomplished via the car’s OBD port, which conveniently provides access to the car’s two (high-speed and low-speed) CAN buses. Hardware of choice is an M2 UTH (Under the Hood) board, sporting a SAM3X Cortex-M3-based MCU, designed for permanent automotive installations. On [Alex]’s GitHub project page it is explained how the protocol works, and which bytes to look for when replicating the project.

Rounding off the project is a round LCD display from 4D Systems that cycles through the status update screens. As a bonus, the dashboard illumination level is also read out in real-time, so the brightness of the display is adjusted to fit this level. All in all a well-rounded project, with interesting prospects for a more permanent integration of the gauge into the dashboard proper.

Continue reading “Volvo C30 Custom Gauge And CAN Bus Reverse Engineering” →

Taking Another Swing At A 3D Printed Eye Of Agamotto

June 15, 2022 by Tom Nardi 4 Comments

Three years ago, [Enza3D] put together a 3D printed version of the Eye of Agamotto as seen in Marvel’s Doctor Strange. It was a good looking prop, but there was definitely some room for improvement in terms of screen accuracy and scale. With a new Strange film now in theaters, it seemed a good a time as any to revisit the design and tighten up some loose ends.

As you might expect for something that’s supposed to be magic, the internal mechanism required to get all of the moving parts going is quite complex. Not only does the iris need to open and close, but the rings need to spin at different speeds to recreate the effect seen in the film. Impressively, there’s not a single line of code or a microcontroller to be seen here — everything is done with a carefully designed set of a gears and a single N20 motor.

[Enza3D] tried to simplify the construction of the clockwork-like mechanism as much as possible compared to the earlier version, and made some nice improvements like unifying the size of the screws and shafts used in the assembly so there’s no danger of using the wrong part. Despite their size and fine pitch, all of the gears can be printed on a standard FDM desktop printer, in this case a Prusa Mini.

That said, [Enza3D] did switch over to resin prints for the outside of the prop. Incidentally, in another clever design decision, the outer ornamental case is completely separate from the internal powered mechanism. That lets you easily take the unit apart for maintenance or repairs without risking damage to your finish work. Check out the video after the break for a breakdown of how the device is assembled, as well as some tips on how to make shiny pieces of plastic look like aged metal.

Truth be told, if we were working on our own Doctor Strange cosplay, our first pick would still be the ridiculously awesome POV spellcasting gun we covered back in 2018 — but this beauty comes in at a close second for sure.

Continue reading “Taking Another Swing At A 3D Printed Eye Of Agamotto” →

Odd Inputs And Peculiar Peripherals: A Joystick Like They Used To Make

June 15, 2022 by Jenny List 6 Comments

With the rise of the gamepad courtesy of several generations of game consoles, the joystick has become an almost forgotten peripheral, sidelined into the world of flight simulators with its design tending towards copying that of aircraft joysticks. Classic joysticks from the 8- and 16-bit eras were far more workaday devices, more suitable for Space Invaders than Microsoft Flight Simulator, and it’s one of these that [Rob Smith] has recreated in 3D printed form.

The design he’s come up with bears a strong resemblance to the Zipstik, a classic stick that he already owned. It’s a fairly simple device that uses microswitches for all contacts, and is thus very tough. He’s produced a 3D-printed shaft but didn’t trust its strength, so copied the original by using a metal shaft with a pair of circlips. We remember our Zipstik as having a steel shaft; he replaces that with aluminium. A handy jig and a hacksaw allows him to create grooves for circlips, resulting in a sturdy ZipStik clone that should satisfy any retro gamer.

The stick is wired for an Amiga and includes a 555-based rapid-fire circuit, but that’s not the end of the electronics as he’s also created a USB interface for Amiga joysticks to go with it. Not everyone has a classic machine, so now everyone can enjoy the retro peripheral experience! Both builds can be seen in the videos below the break.

This isn’t the first Amiga joystick we’ve brought you, but it’s more sophisticated than some previous designs.

Continue reading “Odd Inputs And Peculiar Peripherals: A Joystick Like They Used To Make” →