Potential Contenders For Battery Supremacy

September 1, 2020 by 47 Comments

Lithium ion batteries have been a revolutionary technology. Their high energy and power density has made the electric car a practical reality, enabled grid storage for renewable energy, and put powerful computers in the palm of the hand. However, if there’s one thing humanity is known for, it’s always wanting more.

Potential contenders for the title of ultimate battery technology are out there, but it will take a major shift to dethrone lithium-ion from the top of the tree.

Dominant For Good Reason

Lithium-ion batteries were first developed by Stanley Whittingham, working at Exxon, who were looking to diversify away from oil in the midst of the major energy crises of the 1970s. Over the years, the technology was developed further, with work by John Goodenough (a superb hacker name if we’ve ever heard one) and Akira Yoshino increasing performance with improved cathode and anode materials. Commercialization was first achieved by Keizaburo Tozawa, working at Sony to develop a better battery for the company’s line of camcorders. Continue reading “Potential Contenders For Battery Supremacy” →

A Cyclopic LCD Case For Your Raspberry Pi Server

September 1, 2020 by 20 Comments

If you’ve got a personal website that needs hosting or a few hundred gigabytes of files that could use a centralized storage location, the Raspberry Pi’s small size and extreme energy efficiency make it a compelling server choice compared to that curbside Pentium 4 box you’ve been trying to find a home for. All you need is something to put in.

Of course there’s no shortage of Pi case designs ready to be extruded from your 3D printer, but we recently found ourselves particularly taken with this unique one designed by [Ken Segler]. It’s not only small and sleek with a dash of futuristic flair, but it includes a front-mounted two inch 240 x 320 IPS display that connects to the Pi over SPI. At the minimum that gives you a way to see all those beautiful boot messages on startup, but with a little code, it could provide you with various system statics and status messages at a glance.

While the LCD is clearly the star of the show here, the case also has a few other nice features that make it worthy of your consideration. The magnetically attached fan filter on the the top, for one. The stacked layout that puts the Pi directly above the SSD also makes for a relatively compact final product.

One thing to note though is that [Ken] is using Power-over-Ethernet, meaning there’s no spot for a dedicated power jack on the case. It’s an easy enough feature to add into your own build, but naturally not everyone’s network is suitably equipped. In that case, beyond the normal annoyances of editing STL files, it shouldn’t be too much trouble to add one in without having to literally hack your way through the printed plastic.

Perfect Photographs For PCB Reverse Engineering

September 1, 2020 by 19 Comments

There’s an unexpected part of hacking that is very difficult to get right, namely photographing printed circuit boards. Everything seems to catch the light, making for a complex dance of manipulating light sources and camera angles. We were thus captured by [Roman Valls]’ budget rig for taking PCB photos that makes ingenious use of roadside trash to achieve a result.

It was inspired by a video featuring a much more accomplished rig, which he set out to emulate for much less outlay. Instead of an expensive lens, he’s using a Nikon camera with its kit lens. And instead of a tripod there’a a scrap drawer salvaged from the roadside and modified to become a camera holder. Lighting is diffused by baking paper, and the result is a rig that can photograph PCBs with neutral lighting and without annoying highlights.

We especially like work that takes junk and makes something useful from it, and though our purpose isn’t in reverse engineering it’s impressive to see how well the technique reveals the traces. We’ll definitely be experimenting with some of the techniques herein, and those lighting tips might also work with the Hackaday ear camera microscope.

The Hurricanes Are Coming

August 31, 2020 by 8 Comments

It’s hurricane season in the northern hemisphere right now, and plenty of news and weather organizations remain dedicated to alerting people if a storm is about to impact their area. There’s no shortage of ways to receive this information, either. We all have our favorite weather app or forecasting site, and there are emergency alerts to cell phones, TV, and radio stations as well. If none of that suits you, though, you can also roll out your own weather alert readerboard.

[Damaged Dolphin] built a weather alert readerboard using a Raspberry Pi and a 64×128 LED matrix. The Raspberry Pi runs Raspbian and uses a HAT from Adafruit, and once connected to the internet pulls down weather information for a specific area using custom python code. From there it can display any emergency weather alerts instantly on the readerboard screen including alerts for hurricanes. It does rely on data from the National Weather Service though, so if that is not available in your area some modifications will need to be made to the code.

While he notes that you probably shouldn’t rely on his non-professional python code exclusively when getting weather information, it would still be a good way of retrieving information about weather events without having to refresh a browser all the time. Once the storms have passed though, be sure you’re prepared for the days following.

Thanks to [b00tfa|l] for the tip!

Continue reading “The Hurricanes Are Coming” →

An Analog IC Design Book Draft

August 31, 2020 by 21 Comments

[Jean-Francois Debroux] spent 35 years designing analog ASICs. He’s started a book and while it isn’t finished — indeed he says it may never be — the 180 pages he posted on LinkedIn are a pretty good read.

The 46 sections are well organized, although some are placeholders. There are sections on design flow and the technical aspects of design. Examples range from a square root circuit to a sigma-delta modulator, although some of them are not complete yet. There are also sections on math, physics, common electronics, materials, and tools.

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A 3D Printed Paint Mixer

August 31, 2020 by 10 Comments

To get the perfect mix for your paint, you need a good shake that is as random as possible. [Mark Rhodes] wanted to automate the process of mixing paint, so he built a 3D printed shaker to thoroughly shake small paint bottles. Using only a single motor, it shakes the bottle along three axes of rotation and one axis of translation.

A cylindrical container is attached to a U-shaped bracket on each end, which in turn is attached to a rotating shaft. Only one of these shafts are powered, the other is effectively an idler. When turned on, it rotates the cylinder partially around the pitch and yaw axis, 360 degrees around the roll axis, and reciprocates it back and forth. The design appears to be based on an industrial mixer known as a “Turbula“. Another interesting feature is how it holds the paint bottle in the cylinder. Several bands are stretched along the inside of the cylinder, and by rotating one of the rings at the end, it creates an hourglass-shaped web that can tightly hold the paint bottle.

The mechanism is mounted on a 3d printed frame that can be quickly clamped to a table. The Twitter post embedded below is a preview for a video [Mark] is working for his Youtube channel, along with which he will also release the 3D files.

Mixing machines come in all shapes and sizes, and we’ve seen a number of 3D printed versions, including a static mixer and a magnetic stirrer.

Continue reading “A 3D Printed Paint Mixer” →

Pocket TV Now Shows The Inspection Channel 24/7

August 31, 2020 by 9 Comments

Those little pocket TVs were quite the cool gadget back in the ’80s and ’90s, but today they’re pretty much useless at least for their intended purpose of watching analog television. (If someone is out there making tiny digital-to-analog converter boxes for these things, please let us know.)

Now that analog pocket TVs are obsolete, they’re finally affordable enough for hacking into a useful tool like an inspection camera. [technichenews] found a nice Casio TV and a suitable analog pinhole camera that also does IR. Since the camera has RCA plugs and the TV’s video input is some long-gone proprietary 3.5mm cable, [technichenews] made a new video-only cable by soldering the yellow RCA wires up to the cable from an old pair of headphones. Power for the camera comes from a universal wall wart set to 12V.

Our favorite part of this project is the way that [technichenews] leveraged what is arguably the most useless part of the TV — the antenna — into the star. Their plan is to use the camera to peer into small engines, so by mounting it on the end of the antenna, it will become a telescoping, ball-jointed, all-seeing eye. You can inspect the build video after the break.

Need a faster, easier way to take a closer look without breaking the bank? We hear those slim earwax-inspection cameras are pretty good.

Continue reading “Pocket TV Now Shows The Inspection Channel 24/7” →