A cartoon vehicle is connected to two wires. One is connected to an illustrated Li anode and the other to a γ-sulfur/carbon nanofiber electrode. Lithium ions and organic carbonate representations float between the two electrodes below the car. A red dotted line between the electrodes symbolizes the separator.

Lithium Sulfur Battery Cycle Life Gets A Boost

Lithium sulfur batteries are often touted as the next major chemistry for electric vehicle applications, if only their cycle life wasn’t so short. But that might be changing soon, as a group of researchers at Drexel University has developed a sulfur cathode capable of more than 4000 cycles.

Most research into the Li-S couple has used volatile ether electrolytes which severely limit the possible commercialization of the technology. The team at Drexel was able to use a carbonate electrolyte like those already well-explored for more traditional Li-ion cells by using a stabilized monoclinic γ-sulfur deposited on carbon nanofibers.

The process to create these cathodes appears less finicky than previous methods that required tight control of the porosity of the carbon host and also increases the amount of active material in the cathode by a significant margin. Analysis shows that this phase of sulfur avoids the formation of intermediate fouling polysulfides which accounts for it’s impressive cycle life. As the authors state, this is far from a commercial-ready system, but it is a major step toward the next generation of batteries.

We’ve covered the elements lithium and sulfur in depth before as well as an aluminum sulfur battery that could be big for grid storage.

Bend It Like A Carpenter

We’ve always known, in theory, there are ways to bend wood, but weren’t really clear on how it worked. Now that we’ve seen [Totally Handy]’s recent video, we’ve learned a number of tricks to pull it off. Could we do any of them? Probably not, any more than watching someone solder under a microscope means you could do it yourself with no practice. But it sure made us want to try!

All of the techniques involve either water or steam, but we were fascinated with the cuts that make the wood almost into a flexible mesh. There are several tricks you can pick up, too, if you watch carefully. In “wordless workshop” form, there’s no real audio or text, just watching this guy make some really interesting wood pieces.

It looks like you could do some of this with pretty ordinary tools, although he does use a table saw, a router, and a few types of sanders. There isn’t anything too exotic, although we weren’t entirely clear on how the steam tube worked. If you have a cheap CNC machine, those usually can do a pretty good job on wood, and we wondered if you couldn’t pull off some of these tricks that way, too.

We love projects made with wood that look like they were impossible to make. Don’t forget wood as a construction material. Combined with 3D printing and other techniques, it can make some impressive things.

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Arduino Is Out To (Rocket) Launch

It looks like an ordinary toolbox, but when you open up the Arduino Launch Control System, you’ll find a safe method for triggering model rocket launches. The system uses two separate power supplies. Both must be on for a successful launch and one requires a key. To trigger a 10-second countdown, the operator must hold down two buttons. Releasing either button will stop the countdown.

Besides safety, the controller tracks mission elapsed time and can read weather information from a few sensors. A good-looking build and we like the idea of building inside a toolbox for this sort of thing.

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The Tale Of The Final EVGA GPU Overclocking Record

It’s not news that EVGA is getting out of the GPU card game, after a ‘little falling out’ with Nvidia. It’s sad news nonetheless, as this enthusiastic band of hardware hackers has a solid following in certain overclocking and custom PC circles. The Games Nexus gang decided to fly over to meet up with the EVGA team in Zhonghe, Taiwan, and follow them around a bit as they tried for one last overclocking record on the latest (unreleased, GTX4090-based) GPU card. As you will note early on in the video, things didn’t go smoothly, with their hand-lapped GPU burning out the PCB after a small setup error. Continue reading “The Tale Of The Final EVGA GPU Overclocking Record”

DIY Custom Earplugs For Pennies Per Pair

Hearing is one of our most precious senses, and yet many take their hearing for granted, exposing themselves to loud noises that do lasting damage. [Jonathan Levi] of The Next Level does no such thing, at least not anymore. He’s even gone so far as to have custom acrylic earplugs made, which he carried around for two years, finally had them tweaked to be perfect, and promptly lost them. Rather than shell out another $150-$200 for another pair, [Jonathan] decided to see if he could make some himself.

While it’s true that [Jonathan] got a head start by asking the earplug company for the STLs they created back when he was fitted, he goes through the ways that one could mold and then scan one’s ears at home for not a lot of money. There are even kits for squirting that quick-setting goo into your ear to get just the right shape. Once you’ve got the ear canal positives, some quick photogrammetry work with your phone camera and a lazy Susan should be enough to get a model going in Blender.

[Jonathan] had the good sense to label left and right on the 3D printed mold, and furthermore added some small 3D printed screws that are color-coded to help him keep them plugs straight, and give him something to grab on to when it’s time to take them out. Be sure to check out the build video after the break.

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Listening To A Flashlight — Lunar Flashlight

If you’ve been looking for a practical example of using GNU Radio, you should check out [Daniel Estévez’s] work on decoding telemetry captured from the Lunar Flashlight cubesat. The cubesat is having some trouble, but the data in question was a recording from the day after launch. We aren’t sure what it would take to eavesdrop on it live, but the 3-minute recording is from a 20-meter antenna at 8.4 GHz.

The flowgraph for GNU Radio isn’t as bad as you might think, thanks to some judicious reuse of blocks from other projects to do some of the decoding. The modulation is PCM/PM/bi-phase-L. Nominally, the speed is supposed to be 48,000 baud, but [Daniel] measured 48,077.

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Smart Bike Suspension Tunes Your Ride On The Fly

Riding a bike is a pretty simple affair, but like with many things, technology marches on and adds complications. Where once all you had to worry about was pumping the cranks and shifting the gears, now a lot of bikes have front suspensions that need to be adjusted for different riding conditions. Great for efficiency and ride comfort, but a little tough to accomplish while you’re underway.

Luckily, there’s a solution to that, in the form of this active suspension system by [Jallson S]. The active bit is a servo, which is attached to the adjustment valve on the top of the front fork of the bike. The servo moves the valve between fully locked, for smooth surfaces, and wide open, for rough terrain. There’s also a stop in between, which partially softens the suspension for moderate terrain. The 9-gram hobby servo rotates the valve with the help of a 3D printed gear train.

But that’s not all. Rather than just letting the rider control the ride stiffness from a handlebar-mounted switch, [Jallson S] added a little intelligence into the mix. Ride data from the accelerometer on an Arduino Nano 33 BLE Sense was captured on a smartphone via Arduino Science Journal. The data was processed through Edge Impulse Studio to create models for five different ride surfaces and rider styles. This allows the stiffness to be optimized for current ride conditions — check it out in action in the video below.

[Jallson S] is quick to point out that this is a prototype, and that niceties like weatherproofing still have to be addressed. But it seems like a solid start — now let’s see it teamed up with an Arduino shifter.

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