Supercon 2024: A New World Of Full-Color PCBs

Printed circuit boards were once so simple. One or two layers of copper etched on a rectangular fiberglass substrate, with a few holes drilled in key locations so components could be soldered into place. They were functional objects, nothing more—built only for the sake of the circuit itself.

Fast forward to today, and so much has changed. Boards sprout so many layers, often more than 10, and all kinds of fancy geometric features for purposes both practical and pretty. But what catches they eye more than that, other than rich, saturated color? [Joseph Long] came to the 2024 Hackaday Supercon to educate us on the new world of full color PCBs.

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Teardown Of Casio Credit Card-Sized Radio

These days we don’t get too fussed about miniaturized electronics, not when you can put an entire processor and analog circuitry on a chip the size of a grain of sand. Things were quite different back in the 1980s, with the idea of a credit card-sized radio almost preposterous. This didn’t stop the engineers over at Casio from having a go at this and many other nutty ideas, with [Matt] from Techmoan having a go at taking one of these miniaturized marvels apart.

The Casio FM Stereo radio in happier days. (Credit: Techmoan, YouTube)

On the chopping block is the FM stereo device that was featured in a previous episode. Out of the four credit card-sized radios in that video, the one with the rechargeable battery (obviously) had ceased to work, so it was the obvious choice for a teardown. This mostly meant peeling off the glued-on top and bottom, after which the circuitry became visible.

In addition to the battery with a heavily corroded contact, the thin PCB contains a grand total of three ICs in addition to the analog circuitry. These were identified by [Spritetm] as an AM/FM tuner system IC (TA7792), an FM PLL MPX (TA7766AF) and a headphone amplifier (TA7767F), all of them manufactured by Toshiba.

Although [Matt] reckons this was a destructive teardown, we’re looking forward to the repair video where a fresh cell is soldered in and the case glued back together. Continue reading “Teardown Of Casio Credit Card-Sized Radio”

Tech In Plain Sight: Hearing Aids

You might think you don’t need a hearing aid, and you might be right. But in general, hearing loss eventually comes to all of us. In fact, you progressively lose hearing every year, which is why kids can have high-pitched ringtones their parents can’t hear.

You’d think hearing aids would be pretty simple, right? After all, we know how to pick up sounds, amplify them, and play them back. But there’s a lot more to it. Hearing aids need to be small, comfortable, have great battery life, and cram a microphone and speaker into a small area. That also can lead to problems with feedback, which can be very uncomfortable for the user. In addition, they need to handle very soft and loud sounds and accommodate devices like telephones.

Although early hearing aids just made sound louder and, possibly, blocked unwanted sound, modern devices will try to increase volume only in certain bands where the user has hearing loss. They may also employ sophisticated methods to block or reduce noise. Continue reading “Tech In Plain Sight: Hearing Aids”

Build Customized Raspberry Pi OS Images With Rpi-image-gen

Recently Raspberry Pi publicly announced the release of their new rpi-image-gen tool, which is advertised as making custom Raspberry Pi OS (i.e. Debian for specific Broadcom SoCs) images in a much more streamlined fashion than with the existing rpi-gen tool, or with third-party solutions. The general idea seems to be that the user fetches the tool from the GitHub project page, before running the build.sh script with parameters defining the configuration file and other options.

The main advantage of this tool is said to be that it uses binary packages rather than (cross-)compiling, while providing a range of profiles and configuration layers to target specific hardware & requirements. Two examples are provided in the GitHub project, one for a ‘slim’ project, the other for a ‘webkiosk‘ configuration that runs a browser in a restricted (Cage) environment, with required packages installed in the final image.

Looking at the basic ‘slim’ example, it defines the INI-style configuration in config/pi5-slim.cfg, but even when browsing through the main README it’s still somewhat obtuse. Under device it references the mypi5 subfolder which contains its own shell script, plus a cmdline.txt and fstab file. Under image it references the compact subfolder with another bunch of files in it. Although this will no doubt make a lot more sense after taking a few days to prod & poke at this, it’s clear that this is not a tool for casual users who just want to quickly put a custom image together.

This is also reflected in the Raspberry Pi blog post, which strongly insinuates that this is targeting commercial & industrial customers, rather than hobbyists.

Admit It. You Want This Go-Kart

Many of us could have been lucky enough to have some form of pedal go-kart in our formative years, and among such lucky children there can have been few who did not wish for their ride to have a little power. Zipping around the neighborhood remained a strenuous affair though, particularly for anyone whose hometown was on a hill. What a shame we didn’t have [Matto Godoy] as a dad then, because he has taken a child’s go-kart and turned it into the electrically-propelled ride of dreams.

Out come the pedals and in goes a wooden floor panel, and at the rear the axle is replaced by a set of hoverboard motors and associated batteries and controllers. The wheels are off-the-shelf wheelbarrow parts, and the 36 V lithium-polymer gives it plenty of go. It looks too small for us, but yes! We want one.

If you want one too, you could do worse than considering a Hacky Racer. And if more motor power is your thing, raid the auto recyclers!

Designing A Portable Mac Mini

When Apple first launched the Macintosh, it created a new sort of “Lunchbox” form factor that was relatively portable and very, very cool. Reminiscent of that is this neat portable Macintosh Mini, created by [Scott Yu-Jan].

[Scott] has created something along these lines before—putting an iPad dock on top of a Macintosh Studio to create a look vaguely reminiscent of the very first Macintosh computers. However, that build wasn’t portable—it wasn’t practical to build such a thing around the Macintosh Studio. In contrast, the Mac Mini is a lithe, lightweight thing that barely sups power—it’s much more suitable for a “luggable” computer.

The build relies on a 3D printed enclosure that wraps around the Mac Mini like a glove. Inside, there’s a chunky 20,800 mAh power bank with enough juice to run the computer for over three hours. Just like the original Mac, there’s a handle on top, too. The build’s main screen is actually an iPad Mini, hooked up to the Mac Mini. If you want to use it separately, it can be popped out just by pushing it via a cutout in the bottom of the enclosure.

[Scott] notes that it’s cool, but not exactly practical—it weighs seven pounds, mostly due to the weight of the heavy power bank. We’ve featured [Scott’s] stylish builds before, too, like this nice iPhone dock.

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