A 3D-printed mechanical system that moves weather symbols around

3D Printed Mechanical Contraption Shows Live Weather Forecast

February 26, 2022 by Robin Kearey 3 Comments

“What’s the weather going to be like today?” is a question that’s near-permanently on the mind of those living in places like Britain, where brilliant sunshine can follow thick clouds, only to turn into drizzle an hour later. Nowadays you simply need to glance at your phone to know whether you need to pack an umbrella, but where’s the fun in that? Why not have a huge mechanical display to show you a summary of today’s weather?

As a fan of automatons and other contraptions filled with gears and pulleys, [Mike] decided to build just such a machine for his latest Mikey Makes video. It uses brightly coloured indicators inspired by the BBC’s famous “fluffy cloud” symbols that can show various combinations of sunshine, clouds, rain and snow. These symbols are moved around by dozens of gears, levers, swinging arms and other moving parts which were all 3D printed. We especially like the system that folds out rays of sunshine from behind the cloud; you can see it working in the video embedded below.

Live weather data is fetched through an open weather API by an Arduino MKR WiFi 1010. This then drives the mechanical system through a pair of motor driver ICs. The heavy work is performed by stepper motors and servos, while micro-switches and optical detectors determine the end point of each movement.

If you’re into weather displays, you’re in luck: we’ve featured many different styles over the years, including e-paper screens, analog gauges, split-flap displays and even a miniature recreation of the local weather.

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You Break It, We Fix It

February 26, 2022 by Elliot Williams 45 Comments

Apple’s AirTags have caused a stir, but for all the wrong reasons. First, they turn all iPhones into Bluetooth LE beacon repeaters, without the owner’s permission. The phones listen for the AirTags, encrypt their location, and send the data on to the iCloud, where the tag’s owner can decrypt the location and track it down. Bad people have figured out that this lets them track their targets without their knowledge, turning all iPhone users into potential accomplices to stalkings, or worse.

Naturally, Apple has tried to respond by implementing some privacy-protecting features. But they’re imperfect to the point of being almost useless. For instance, AirTags now beep once they’ve been out of range of their owner’s phone for a while, which would surely alert the target that they’re being tracked, right? Well, unless the evil-doer took the speaker out, or bought one with the speaker already removed — and there’s a surprising market for these online.

If you want to know that you’re being traced, Apple “innovated with the first-ever proactive system to alert you of unwanted tracking”, which almost helped patch up the problem they created, but it only runs on Apple phones. It’s not clear what they meant by “first-ever” because hackers and researchers from the SeeMoo group at the Technical University of Darmstadt beat them to it by at least four months with the open-source AirGuard project that runs on the other 75% of phones out there.

Along the way, the SeeMoo group also reverse engineered the AirTag system, allowing anything that can send BLE beacons to play along. This opened the door for [Fabian Bräunlein]’s ID-hopping “Find You” attack that breaks all of the tracker-detectors by using an ESP32 instead of an AirTag. His basic point is that most of the privacy guarantees that Apple is trying to make on the “Find My” system rely on criminals using unmodified AirTags, and that’s not very likely.

To be fair, Apple can’t win here. They want to build a tracking network where only the good people do the tracking. But the device can’t tell if you’re looking for your misplaced keys or stalking a swimsuit model. It can’t tell if you’re silencing it because you don’t want it beeping around your dog’s neck while you’re away at work, or because you’ve planted it on a luxury car that you’d like to lift when its owners are away. There’s no technological solution for that fundamental problem.

But hackers are patching up the holes they can, and making the other holes visible, so that we can at least have a reasonable discussion about the tech’s tradeoffs. Apple seems content to have naively opened up a Pandora’s box of privacy violation. Somehow it’s up to us to figure out a way to close it.

Solving Wordle By Adding Machine Vision To A 3D Printer

February 26, 2022 by Dan Maloney 19 Comments

Truth be told, we haven’t jumped on the Wordle bandwagon yet, mainly because we don’t need to be provided with yet another diversion — we’re more than capable of finding our own rabbit holes to fall down, thank you very much. But the word puzzle does look intriguing, and since the rules and the interface are pretty simple, it’s no wonder we’ve seen a few efforts like this automated Wordle solver crop up lately.

The goal of Wordle is to find a specific five-letter, more-or-less-common English word in as few guesses as possible. Clues are given at each turn in the form of color-coding the letters to indicate whether they appear in the word and in what order. [iamflimflam1]’s approach was to attach a Raspberry Pi camera over the bed of a 3D printer and attach a phone stylus in place of the print head. A phone running Wordle is placed on the printer bed, and Open CV is used to find both the screen of the phone, as well as the position of the phone on the printer bed. From there, the robot uses the stylus to enter an opening word, analyzes the colors of the boxes, and narrows in on a solution.

The video below shows the bot in use, and source code is available if you want to try it yourself. If you need a deeper dive into Wordle solving algorithms, and indeed other variant puzzles in the *dle space, check out this recent article on reverse engineering the popular game.

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3D Printed CPU Bracket Reduces Temperatures

February 26, 2022 by Al Williams 18 Comments

What do you do when your motherboard bends your CPU? If you’re [Karta] or [Luumi], you 3D print a new retaining bracket to fix the problem. [Karta] originated the design, and [Luumi] also tried it and produced the video you can see below.

We think we find flat surfaces all the time, but it is actually very difficult to create something truly flat. You usually learn this when you try to maximize heat transfer between two surfaces. Getting two supposedly flat surfaces to touch is quite hard. CPU brackets use a combination of pressure and some sort of thermal media or paste to fill in any gaps between the CPU case and the heat sink. Intel’s LGA1700 bracket is an example, but there’s been a problem. Apparently, with recent CPUs, the bracket is a little too tight, and it bends the CPU’s case. It doesn’t hurt the CPU, but it does inhibit thermal transfer.

Others have “fixed” this problem by adding some washers to slightly raise the bracket. In both cases, there has been some very small improvement in CPU temperatures. [Luumi] says part of the problem is his water cooling block is not completely flat and needs to be lapped. [Karta], however, reported a 7 degree drop in temperatures, which is pretty significant.

We love seeing how 3D printing can fix or improve things you own. They talk a lot about lapping in the video, and, in some cases, people actually risk lapping the IC die itself to make it flatter. It can help, but the risk is relatively high and the gain is relatively low.

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Drift Trike Puts A New Spin On Things With Ice Wheels

February 25, 2022 by Matthew Carlson 6 Comments

A drift trike is a small sturdy tricycle with a powered front wheel and rear wheels with low friction so that you can drift. They’re fun but there are tons of them. Nowadays, if you want to make your own drift trike that stands out, you have to put your own spin on it. And in terms of extra spin, what better way to do it,than to use ice for the wheels. [Sam Barker] started by breaking down an old used BMX bike. A front-wheel hub motor wasn’t available so he had to make some modifications to use his rear-wheel one as a front wheel. After tweaking the seat to put more weight on the front wheel for better traction, it was time to get started on wheels.

Rather than using straight ice, he settled on using a composite. Inspired by Pykrete, he swapped the wood pulp for cotton fibers. After weighing out different percentages of fiber to water, he had a half dozen or so different samples to test. What he found was that anything about 2% was quite strong to the point where smacking it with a hammer didn’t do much. Happy with the results, he 3D printed a mold to hold the ice as it hardens. [Sam] pulled it out a little too early only to have the some of the unfrozen middle leak out. He refilled the mold and got a second wheel going. After waiting for it to fully freeze, he had one and a half wheels and it was time to go for a spin. We appreciate the furze-esk music during the drifting as he is a clear inspiration throughout all of this. We love seeing the tire skids on the pavement, knowing they’ll evaporate soon.

It’s telling that wheels lasted longer than the frame. He admits he just got his MIG welder, so perhaps next time with more practice his tacks will be a little stronger. [Sam] has a love for making electronic vehicles as he’s made a monowheel, a bicycle, and now a tricycle. Perhaps some sort of giant four-wheeled inline skate is next? Other drift trikes don’t go the route of reducing friction but instead focus on delivering so much torque to the wheels that they can’t help but slip. Video after the break.

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Cascade Failures, Computer Problems, And Ohms Law: Understanding The Northeast Blackout Of 2003

February 25, 2022 by Ryan Flowers 16 Comments

We’ve all experienced power outages of some kind, be it a breaker tripping at an inconvenient time to a storm causing a lack of separation between a tree and a power line. The impact is generally localized and rarely is there a loss of life, though it can happen. But in the video below the break, [Grady] of Practical Engineering breaks down the Northeast Blackout of 2003, the largest power failure ever experienced in North America. Power was out for days in some cases, and almost 100 deaths were attributed to the loss of electricity.

[Grady] goes into a good amount of detail regarding the monitoring systems, software simulation, and contingency planning that goes into operating a large scale power grid. The video explains how inductive loads cause reactance and how the effect exacerbated an already complex problem. Don’t know what inductive loads and reactance are? That’s okay, the video explains it quite well, and it gives an excellent basis for understanding AC electronics and even RF electronic theories surrounding inductance, capacitance, and reactance.

So, what caused the actual outage? The complex cascade failure is explained step by step, and the video is certainly worth the watch, even if you’re already familiar with the event.

It would be irresponsible to bring up the 2003 outage without talking about the Texas ERCOT outages just one year ago– an article whose comments section nearly caused a blackout at the Hackaday Data Center!

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Hacking An Extra SATA Port Into A Thin Client

February 25, 2022 by Lewin Day 24 Comments

Thin clients were once thought by some to be the future of computing. These relatively low-power machines would rely on large server farms to handle the bulk of their processing and storage, serving only as a convenient local way for users to get access to the network. They never quite caught on, but [Jan Weber] found an old example and set about repurposing it as a NAS.

The Fujitsu Futro S900 was built up to 2013, and only had one SATA port from the factory. [Jan] wanted to add another as this would make the device more useful as a network attached storage server.

The motherboard design was intended primarily for industrial control or digital signage applications, and thus has plenty of interfaces onboard. [Jan]’s first target was some unpopulated footprints for SATA ports onboard, but after soldering on a connector, it was found that the BIOS wouldn’t recognise the extra ports anyway.

However, after reflashing the BIOS with one from an alternate model, the port worked! The system also seemed to then imagine it was connected to many additional LAN interfaces, but other than that glitch, the hack is functional. Now, with a pair of 2 TB SSDs inside, the S900 is a great low-power NAS device that can store [Jan]’s files.

It’s a tidy hack, and one that will likely appeal to those who prefer to run their own hardware rather than relying on the cloud. If you’re working on your own innovative NAS project, be sure to let us know!