Two revisions of Wenting's custom SSD board - earlier revision on the left, later, sleeker and more complete, on the right.

Custom SSD Gives New Life To Handheld Atom PC

February 25, 2022 by Arya Voronova 12 Comments

People don’t usually go as far as [Wenting Zhang] has – designing a new IDE SSD board for a portable x86 computer made in 2006. That said, it’s been jaw-dropping to witness the astounding amount of reverse-engineering and design effort being handwaved away.

The Benq S6 is a small MID (Miniaturized Internet Device) with an Atom CPU, an x86 machine in all but looks. Its non-standard SSD’s two gigabytes of storage, however, heavily limit the OS choice – Windows XP would hardly fit on there, and while a small Linux distro could manage better, it’s, and we quote, “not as exciting”. A lot of people would stop there and use an external drive, or a stack of adapters necessitating unsightly modifications to the case – [Wenting] went further and broke the “stack of adapters” stereotype into shards with his design journey.

Tracing quite a few complex multi-layer boards into a unified and working schematic is no mean feat, especially with the SSD PCB being a host to two BGA chips, and given the sheer amount of pins in the IDE interface of the laptop’s original drive. Even the requirement for the SSD to be initialized didn’t stop him – a short fight with the manufacturer’s software ensued, but was no match for [Wenting]’s skills. The end result is a drop-in replacement SSD even thinner than the stock one.

This project is well-documented for all of us to learn from! Source code and PCB files are on GitHub, and [Wenting] has covered the journey in three different places at once – on Hackaday.io, in a YouTube video embedded down below, and also on his Twitter in form of regular posts. Now, having seen this happen, we all have one less excuse to take up a project seemingly so complex.

Hackers play with SSD upgrades and repurposing every now and then, sometimes designing proprietary-to-SATA adapters, and sometimes reusing custom SSD modules we’ve managed to get a stack of. If case mods are acceptable to you aesthetics-wise, we’ve seen an SSD upgrade for a Surface Pro 3 made possible that way.

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3D Printed Suncatcher Shines In The Light

February 25, 2022 by Lewin Day 9 Comments

Diffraction gratings create beautiful rainbow patterns when interacting with natural white light, and [audreyobscura] was familiar with their properties. Thus, she set about producing an attractive 3D-printed suncatcher ornament that positively shines in the sun.

The design is straightforward, consisting of a 3D printed frame made of pieces glued together using QuickGrab glue. The pieces come together into a 7-segment star design, with a subtle 3D structure to it which helps add strength in addition to looking good.

Once assembled, sections of plastic diffraction grating are cut to size using a Curio desktop cutter. These are then glued into each segment of the star. While it’s possible to 3D print pieces with diffraction-grating like effects, using the film in this way allows light to pass through the suncatcher to create a more impressive effect.

On a cloudy day, the suncatcher looks almost entirely unassuming. However, when Earth’s nearest star shines, it projects glorious rainbows throughout the room, and letting it sway in the breeze lets the light play across the walls.

It’s a nice build, and a relatively easy ornament to make even if you’re new to 3D printing. We do like a good bit of decoration around here, especially if it’s a tiny version of a real TV. Video after the break.

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90s PC With Modern Parts Throws Many Off Track

February 24, 2022 by Bryan Cockfield 17 Comments

When building a desktop computer, usually the budget is the limiting factor. Making sacrifices on one part in order to improve another without breaking the bank is part of the delicate balance of putting together a capable PC. If you’re lucky enough to have the sponsors that [Shank] has though, caution can be thrown to the wind with regards to price for some blisteringly fast parts. Putting them in a ’90s Hot Wheels case to build the ultimate sleeper PC, though, is just icing on the top.

This isn’t quite as simple as replacing a motherboard in a modern PC case, though. The Hot Wheels PC used a mini-ITX standard and is quite a bit smaller than most modern computers outside of something like a Mac Mini. To get the RTX 3060 GPU into the computer the shrouds needed to be removed to save space, plus an unusual 92mm form factor liquid CPU cooler needed to be installed. An equally obscure power supply was included to round out the Ryzen 9 build and after a lot of tinkering eventually all the parts were fitted into this retro case including the original, working floppy disk drive. After that some additional case modding was installed such as RGB lighting, wheels with spinning rims, a spoiler, and an exhaust pipe.

The main issue with this build was temperatures, and both the CPU and GPU were topping out at dangerously high temperatures until [Shank] installed a terrifying 11,000 RPM case fan. With a series of original CRT monitors to go along with this sleeper PC he can have up to 9 displays with surprisingly high video quality thanks to the fundamental properties of CRTs. The video is definitely worth a watch and falls right in line with some of [Shank]’s other console mods that he is famous for such as this handheld Virtual Boy.

Thanks to [Fast Rock Productions] for the tip!

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Caps Wiki: Place For You To Share Your Repair Notes

February 24, 2022 by Arya Voronova 11 Comments

A right-to-repair battle is being waged in courts. The results of it, we might not see for a decade. The Caps Wiki is a project tackling our repairability problem from the opposite end – making it easy to share information with anyone who wants to repair something. Started by [Shelby], it’s heavily inspired by his vintage tech repairs experience that he’s been sharing for years on the [Tech Tangents] YouTube channel.

When repairing a device, there are many unknowns. How to disassemble it? What are the safety precautions? Which replacement parts should you get? A sporadic assortment of YouTube videos, iFixit pages and forum posts might help you here, but you have to dig them up and, often, meticulously look for the specific information that you’re missing.

The Caps Wiki talks a lot about capacitor replacement repairs – but not just that. Any device, even modern ones, deserves a place on the Caps Wiki, only named like this because capacitor repairs are such a staple of vintage device repair. You could make a few notes about something you’re fixing, and have them serve as help and guideline for newcomers. With time, this won’t just become a valuable resource for quick repairs and old tech revival, but also a treasure trove of datapoints, letting us do research like “which capacitors brands or models tend to pass away prematurely”. Plus, it also talks about topics like mains-powered device repair safety or capacitor nuances!

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A Gameport Joystick To USB-MIDI Converter

February 24, 2022 by Lewin Day 1 Comment

These days, live music performance often involves electronic synthesizers and computers rather than traditional instruments played by hand. To aid in his own performances, [alekappa] built a special interface to take signals from a joystick and convert them to MIDI messages carried over USB.

The build is simple and straightforward, using a Teensy LC to interface with a simple gameport joystick. With a smattering of simple components, it’s easy to read the outputs of the joystick with only a little debounce code needed to ensure the joystick’s buttons are read accurately. Similarly, analog axes are read using the analog-to-digital converters onboard the microcontroller.

This data is then converted into control changes, note triggers and velocity levels and sent out over the Teensy LC’s USB interface. A mode switch enables changes to the system’s behaviour to be quickly made. The device is wrapped up in a convenient housing nabbed from an old Gameport-to-USB converter from many years ago.

It’s a neat project and we’re sure the joystick allows [alekappa] to add a new dimension to his performances on stage. We’ve seen other great MIDI controllers, too, from the knitted keyboard to the impressive Harmonicade. If you’ve got your own mad musical build under construction, don’t hesitate to drop us a line!

Prototype Robot For Omniwheel Bicycle

February 24, 2022 by Bryan Cockfield No comments

For all its ability to advance modern society in basically every appreciable way, science still has yet to explain some seemingly basic concepts. One thing that still has a few holes in our understanding is the method by which a bicycle works. Surely, we know enough to build functional bicycles, but like gravity’s inclusion into the standard model we have yet to figure out a set of equations that govern all bicycles in the universe. To push our understanding of bicycles further, however, some are performing experiments like this self-balancing omniwheel bicycle robot.

Functional steering is important to get the bicycle going in the right direction, but it’s also critical for keeping the bike upright. This is where [James Bruton] is putting the omniwheel to the test. By placing it at the front of the bike, oriented perpendicularly to the direction of travel, he can both steer the bicycle robot and keep it balanced. This does take the computational efforts of an Arduino Mega paired with an inertial measurement unit but at the end [James] has a functional bicycle robot that he can use to experiment with the effects of different steering methods on bicycles.

While he doesn’t have a working omniwheel bicycle for a human yet, we at least hope that the build is an important step on the way to [James] or anyone else building a real bike with an omniwheel at the front. Hopefully this becomes a reality soon, but in the meantime we’ll have to be content with bicycles with normal wheels that can balance and drive themselves.

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IoT-Enabled Mailbox Lets You Check Your Mail Without Leaving Your House

February 24, 2022 by Robin Kearey 37 Comments

Whether you live in an apartment downtown or in a detached house in the suburbs, if your mailbox is not built into your home you’ll have to go outside to see if anything’s there. But how do you prevent that dreadful feeling of disappointment when you find your mailbox empty? Well, we’re living in 2022, so today your mailbox is just another Thing to connect to the Internet of Things. And that’s exactly what [fhuable] did when he made a solar powered IoT mailbox.

The basic idea was to equip a mailbox with a camera and have it send over pictures of its contents. An ESP32-Cam module could do just that: with a 1600 x 1200 camera sensor, a 160 MHz CPU and an integrated WiFi adapter, [fhuable] just needed to write an Arduino sketch to have it take a picture every few hours and upload it to an FTP server.

A pile of components making up an IoT Mailbox — The components inside: a solar cell, battery, power controller, LDO and ESP32-Cam module with WiFi antenna

But since running a long cable all the way from the house was not an attractive option, the whole module had to be completely wireless. [fhuable] decided to power it using a single 18650 lithium ion cell, which gets topped up continuously thanks to a 1.5 W solar panel mounted on the roof of the mailbox. The other parts are housed in a 3D-printed enclosure that’s completely sealed to keep out moisture.

The enclosure had to be made from a material that does not degrade in direct sunlight, which is why [fhuable] decided to try ASA filament; this should be very resistant against UV rays, but proved tricky to process. It warped so much during cooling that the only way to get a solid piece out of the printer was to enclose the entire machine in a cardboard box to keep it warm inside.

The end result was worth it though: a neat little extension on the back of the mailbox that should keep sending photos of its insides for as long as the Sun keeps shining. The camera should also give a good indication as to the contents of the mailbox, allowing the user to ignore any junk mail; this is a useful improvement over previous IoT-enabled mailboxes that use proximity sensors, microswitches or optical sensors.

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