Bespoke Storage Technologies: The Alphabet Soup Found In Modern Hard Drives And Beyond

November 4, 2020 by 70 Comments

It seems like just yesterday (maybe for some of you it was) we were installing Windows 3.1 off floppy drives onto a 256 MB hard drive, but hard drives have since gotten a lot bigger and a lot more complicated, and there are a lot more options than spinning platters.

The explosion of storage options is the result of addressing a variety of niches of use. The typical torrenter downloads a file, which is written once but read many times. For some people a drive is used as a backup that’s stored elsewhere and left unpowered. For others it is a server frequently reading and writing data like logs or swap files. In all cases it’s physics that sets the limits of what storage media can do; if you choose wisely for your use case you’ll get the bet performance.

The jargon in this realm is daunting: superparamagnetic limit, LMR, PMR, CMR, SMR, HAMR, MAMR, EAMR, XAMR, and QLC to name the most common. Let’s take a look at how we got here, and how the past and present of persistent storage have expanded what the word hard drive actually means and what is found under the hood.

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DIY Heavy Duty Linear Slides

November 4, 2020 by 21 Comments

The rise of cost-effective CNC platforms like 3D printers, routers, and laser cutters has gone hand in hand with the availability of affordable and accurate linear rails and extrusions. However, they quickly become expensive when you need something for heavy loads. [Andy Pugh] found himself in need of a large linear slide, so he resorted to making his own with steel square tubing and a bit of PTFE (Teflon).

The PTFE slider/spacers

[Andy] needed a compact motorcycle lift for his small workshop, so he designed one with a single vertical tube that mounts on his floor. The moving part of the lift is a slightly larger tube, onto which the motorcycle mounts. To allow the outer part to slide easily [Andy] machined a set of 16 PTFE spacers to fit between the surfaces of the tubes. The spacers have a small shoulder that lets them mount securely in the outer tube without pushing out. After a bit of fine-tuning with a file, it slides smoothly enough for [Andy]’s purposes. With a large lead screw mounted onto the lift, he can easily lift his 200 kg motorcycle with a cordless drill, without taking up all the floor space required by a traditional motorcycle lift.

Although the Teflon spacers will wear with regular use and, they are more than good enough for the occasional motorcycle service, and are also easy to replace. You may not want to use this on your next CNC machine build, but it is a handy blueprint to keep in your mental toolbox for certain use-cases. These spacers were machined on a lathe, but we found that very similar looking PTFE parts are sold as “wrist pin buttons” for the piston of old air cooled VW engines, and could be modified for the purpose.

For other lifting applications, check out this hydraulic workbench, and this forklift for moving stuff in your crawl space without crawling.

MOSAiC Project Freezes A Boat In The Arctic Ice Pack For Science

November 4, 2020 by 5 Comments

Just over a fortnight ago, RV Polarstern, a German research vessel, sailed back into port, heralding the end of the largest Arctic research project ever undertaken. The MOSAiC expedition, short for Multidisciplinary drifting Observatory for the Study of Arctic Climate, spent a full year running experiments to measure conditions at the North Pole, and research how the unique Arctic climate is being affected by human activity.

Unprecedented In Size And Scope

The operation was regularly resupplied by visits from other icebreakers, bringing equipment, food, and fresh personnel. Alfred-Wegener-Institut / Jan Rohde (CC-BY 4.0)

With a budget exceeding €140 million, and with over 300 scientists attached to the project, the expedition aimed to study a full year-long ice cycle in the Arctic region. To achieve this, the research vessel of the project, RV Polarstern, was navigated into an ice floe, and allowed to freeze in and drift with the ice pack. As the seasons progressed, the vessel drifted with the sea ice across the polar region. Along the way, a series of rotating research teams set up equipment on the ice and took regular measurements, investigating several scientific focus areas. Different groups observed atmospheric conditions and the sea ice itself, with researchers also focusing on biogeochemistry, the ocean, and the ecosystems in the area.

Icebreakers were used to transport goods and personnel to the RV Polarstern over the duration of the mission. The project faced issues in spring, as a pre-planned changeover executed by aircraft had to be abandoned due to restrictions brought about by the COVID-19 pandemic. Instead, this was also executed by ship, with the Polarstern temporarily leaving the ice to rendezvous with RV Sonne and RV Maria S. Merian for the changeover of approximately 100 crew and to pick up provisions. The detour took three weeks, but didn’t have any major negative impacts on the mission. Continue reading “MOSAiC Project Freezes A Boat In The Arctic Ice Pack For Science” →

Scratch Built 3D Printer Goes Big

November 4, 2020 by 24 Comments

There was a time, not so very long ago, that buying a reliable 3D printer was a fairly expensive proposition. Many chose to build their own printer instead, and for a few years, we were flooded with very impressive custom designs. But as you might expect, with the prices on decent 3D printers now having hit rock bottom, the custom builds have largely dried up.

Arguably, the only reason you’d build rather than buy in 2020 is if you want something very specific. Which is precisely how [Joshendy] ended up building the Big F… Printer or BFP. No doubt the F stands for Fun, or Friendly. Either way, it’s certainly something special. With a 300 mm³ build volume and heavy-duty Z axis, this fully enclosed CoreXY machine is ready to handle whatever he throws at it.

It did take [Joshendy] a few attempts to get everything the way he wanted though. In fact, the prototype for the machine wasn’t even CoreXY, it started as an H-Bot. In his write-up he goes over the elements of the BFP did that didn’t quite live up to his expectations, and what he replaced them with. So when wobbly leadscrews and a knock-off V6 hotend both left something to be desired, they ended up getting replaced with ball screws and an authentic E3D Hemera, respectively.

To control this monster, [Joshendy] is using OctoPrint on a Raspberry Pi and a BigTreeTech SKR Pro running Klipper. OctoPrint gives him the ability to control and monitor the printer remotely, complete with a camera mounted inside the enclosure to keep an eye on things, while the Klipper firmware on the SKR board pushes all the computationally expensive aspects of 3D printing onto the vastly more powerful ARM chip in the Pi. The end result is faster and more accurate control of the steppers through the TMC2130 drivers than would be possible otherwise.

If you don’t mind tinkering, a cheap entry-level desktop 3D printer is good enough for most of hackers and makers. If you need something more capable or more reliable, there’s always higher-end options from the likes of Prusa and Ultimaker. Very few people need to build something as serious as the BFP, but when the do, we’re glad they send them our way.

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Wheels Or Legs? Why Not Both?

November 4, 2020 by 28 Comments

Out of the thousands of constraints and design decisions to consider when building a robot, the way it moves is perhaps one of the most fundamental. The method of movement constrains the design and use case for the robot perhaps more than any other parameter. A team of researchers at Texas A&M led by [Kiju Lee] is trying to have their cake and eat it too by building a robot with wheels that transform into legs, known as a-WaLTR (Adaptable Wheel-and-Leg Transformable Robot).

a-WaLTR was designed to conquer one of wheeled robots’ biggest obstacles: stairs. By adding a bit of smarts to determine whether a given terrain is better handled by wheels or legs, a-WaLTR can convert its segmented wheels into simple legs. Rather than implemented complex and error-prone articulated legs, the team stuck with robust appendages that remind us a little of whegs.

The team will show off their prototype at DARPA OFFSET Sprint-5 in February 2021, which is a program focused on building robots that can form adaptive human-swarm teams.

Thanks to the rise of 3D printers and hobbyist electronics there are more open-source experimental robot designs than ever. We’ve seen smaller versions of the famous Boston Dynamics’ Spot as well as simpler quadruped bots with more servos. a-WaLTR isn’t the first transforming robot we’ve seen, but we’re looking forward to seeing more unique takes on robotic locomotion in the future.

Thanks to [Qes] for sending this one in!

“Brain In A Vat” 6502

November 3, 2020 by 39 Comments

The 6502 was a revolutionary processor for its time. Offered at a small fraction of the cost of other processors available when it was released, it became adopted in such iconic computers at the Atari 2600, the Apple II, the NES, and the Commodore 64. For that reason it’s still extremely popular among retrocomputing enthusiasts who will often go to great lengths to restore these computers or build them from scratch. [jamesbowman] had an idea to build a 6502-based computer with the processor only, leaving the rest of the computer up to an FPGA.

He describes the system as a “brain in a vat” since a real 6502 is used as the “brain” and all other functions are passed off to the FPGA. In his build he uses an FPGA board with built-in graphics abilities, but the truly interesting part of this build is how the FPGA handles memory. If a particular value is placed on the data bus of the 6502, it loops forever through the entire memory and executes all of the instructions it finds. This saved a lot of time getting this system up and running, and he is able to demonstrate it by showing a waveform on the video output of the device.

Of course you can take an FPGA and emulate an entire computer based on a 6502, but using the actual silicon in a build like this really ensures that the user can learn and understand the hardware involved without some of the other tedium of doing things such as converting old video signals to HDMI for example. It’s a great take on retrocomputing that we expect to see more of in the future.

Make Some Noise Or Simulate It, At Least

November 3, 2020 by 6 Comments

Noise is a fact of life, especially in electronic circuits. But on our paper schematics and just as often our simulations, there is no noise. If you are blinking an LED on a breadboard, you probably don’t care. But if you are working on something meatier, handling electrical noise gracefully is important and simulation can help you. [Ignacio de Mendizábal] has a great piece on simulating EMC filters using LTSpice that can get you started.

There are many ways of classifying noise and [Ignacio] starts with common-mode versus differential noise, where common-mode is noise with current flowing in the same direction without regard to the circuit’s normal operation, and differential noise having currents that flow in the opposite direction of normal current flow.

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