Rolling-Screw Extruder Goes Brushless

In the name of saving weight and pushing plastic, it’s nice to see continuous tweaks on 3D printer extruders from folks in their spare time. And to go where no extruder has gone before, [wayne dalton] has managed to combine the rolling screw thread extruder concept directly onto a brushless pancake motor. The result is a filament pushing mechanism weighing in at just under 90 grams. What’s more, this modification arrives a few weeks weeks after we first saw an open source version of the rolling screw thread extruder land on Thingiverse back in September.

Getting a direct-drive BLDC extruder off the ground comes with a number of geometry challenges. First, filament needs to be fed through a motor with a hollow shaft. Since this motor will be operated under closed loop control via an ODrive, the motor also requires an encoder with a hole down the middle too. [wayne dalton] patiently walks us through all the changes made over seven iterations to produce a setup that will eventually mount onto a machine and start printing. But for that last step we’ll need to check back a bit later. Finally, this progress comes with the promise of a possible open source release of the design files, so we’re pretty eager to stay tuned for future videos.

In the last few years, we’ve seen state-of-the-art extruders move away from NEMA 17 motors in favor of more compact solutions like planetary gears and even lasers to push printers faster. We’re excited to see that folks keep trying to set the bar higher.

Continue reading “Rolling-Screw Extruder Goes Brushless”

Is The Game Up For Baofeng In Europe?

For radio enthusiasts worldwide, the inexpensive Chinese handheld radios produced by the likes of Baofeng and other brands have been a welcome addition to their arsenal. They make an ideal first transceiver for a new licensee, a handy portable for any radio amateur, and an inexpensive basis for UHF or VHF experimentation. Unfortunately with the low cost comes something of a reputation for not having the cleanest spectral output, and it seems that this has caught the attention of regulators in Germany and Poland. In Germany this has resulted in the announcement of a sales prohibition (PDF in German) which seems likely to be repeated across the rest of the EU.

It seems what has happened is that the quality of the Baofeng radios on sale doesn’t match that claimed in their conformity documents, which should honestly come as a surprise to nobody. It is interesting that the paperwork mentions the Baofeng UV-5R specifically, as it seems likely to us that an inevitable game of whack-a-mole will ensue with the same radios appearing under ever more brand names and part numbers. The basic UV-5R already appears under a number of variants, for example the one where this is being written is a near-identical but slightly more powerful BF-F8, so this should again come as no surprise.

If you live in Europe should you panic buy a Baofeng while you still can? Probably not, unless you really need one. Something tells us they will remain readily available from the usual overseas sources for years to come. Meanwhile this isn’t the first time a regulator has raised questions about this type of radio.

Thanks [2ftg] for the tip.

Header image: Варвара Каминская, CC BY-SA 4.0.

A Hackvent calendar made of LEDs!

Hackvent Calendar Will Open The Door And Get Your Kids Soldering

Who says it’s too early to get in the holiday spirit? We say it’s not. After all, people need time to get in the spirit before it comes and goes. And what better way to count down the days until Christmas than an electronic Advent calendar?

Soldering up a bunch of LEDs to nails, old school style.[Tom Goff]’s kids had some pretty cool ideas for building a decoration, like a musical, lighted sleigh complete with robotic Santa Claus. While that’s a little much to pull off for this year, they did salvage the music and lights part for their Hackvent calendar.

There are 24 small LEDs for December 1st through the 24th, and a big white star for December 25th. Each day, the kids just push the button and the day’s LED lights up. On the big day, all the small lights cascade off and the white one lights up, then it plays Jingle Bells through a sound playback module.

Each LED is connected directly to an input on an Arduino Mega. While there are several ways of lighting up 25 LEDs, this one is pretty kid-friendly. We think the coolest part of this build is that [Tom] and the kids did it old school, with nails hammered into the laser-cut plywood and used as connection terminals. Be sure to check it out in action after the break.

The more time you have, the more you can put into your Advent calendar build. Like chocolates, for instance.

Continue reading “Hackvent Calendar Will Open The Door And Get Your Kids Soldering”

Get Down To Some African Tunes With This HomeBrew Synth

South African [Afrorack] claims to have built the first home-built modular synthesiser in Africa. Whilst we can’t be sure of this (and to be frank, it doesn’t actually matter) what we can be sure of is that the latest additions to this rig sound pretty rad. (video, embedded below) There really isn’t much doubt that the African nations are the kings of rhythm, and that living in the less well-to-do areas you need to have a certain resourcefulness to use the materials around you. It’s not like you can just pop down to the local electronics store for a missing part, even if you had the funds for it.

The modular synth looks pretty nice, rough and ready like a real homebrew, and the use of an oil can as a bass drum and rice in a plastic skiff as an instrument might look crude, but sound pretty good. All three additions to the rig are simple spring-loaded solenoid affairs, but since off the shelf stuff is an expensive luxury, hand wound coils were in order. With a bobbin formed with a metal rod and two suitably trimmed fanta bottle lids, a wire spool holder sitting on what looks like a cake stand, a drill powered coil winder was constructed. We did smirk a little when in an early shot, wire was guided by hand, which was rapidly followed by an adjustment to guiding with a rag. Darn friction burns! We’re watching this with interest to see what the next additions will be, but for now, just sit back and nerd out to some sick African techno tunes!

Want to see a mess-o-wires turn into something meaningful? Got some Game Boys lying around needing something to do? How about a chiptune synth?

Continue reading “Get Down To Some African Tunes With This HomeBrew Synth”

Keep The Sparks Away With A Plasma Cutting Table

For one-off projects or prototypes it’s not uncommon for us to make do with whatever workspace we have on hand. Using a deck railing as an impromptu sawhorse, for example, is one that might be familiar to anyone who owns a circular saw, but [Daniel] has a slightly different situation. He had been setting up metal workpieces on random chunks of brick in order to use his plasma cutter, but just like the home handyman who gets tired of nicking their deck with a saw, he decided to come up with a more permanent solution and built a custom plasma cutting table.

Plasma cutting has a tendency to throw up a lot of sparks, so most commercial offerings for plasma cutting tables include a water bath to catch all of the debris from the cutting process. [Daniel] builds his table over a metal tub to hold some water for this purpose. The table itself is built out of aluminum and designed to be built without welding even though most people with plasma cutters probably have welders as well. The frame is designed to be exceptionally strong and includes curved slats which add to the strength of the table. The table is also designed to be portable, so the curved slats stay in place when the table is moved.

While this might seem like an average metal table at first glance, the table is actually being designed with a homemade CNC machine in mind which [Daniel] is working on. The CNC plasma cutter needs a sturdy, flat surface and can’t be set up on bricks in the driveway, so this table suits both [Daniel]’s immediate needs to not shower himself in sparks every time he cuts something and also his future CNC machine’s need for a sturdy, flat workspace. We look forward to seeing that build being completed but in the meantime take a look at this motorized plasma cutter which has the beginnings of a CNC machine if in one direction only.

Continue reading “Keep The Sparks Away With A Plasma Cutting Table”

Respiratory rate measuring device attached to volunteer's abdomen along with automated antidote injection system

Researchers Use Wearable To Detect And Reverse Opioid Overdoses In Real-Time

Opioid overdose-related deaths have unfortunately been increasing over the last few decades, with the COVID-19 pandemic exacerbating this public health crisis even further. As a result, many scientists, healthcare professionals, and government officials have been working tirelessly to end this deadly epidemic. Researchers at the University of Washington are one such group and have recently unveiled a wearable to both detect opioid overdose and deliver an antidote, in real-time, restoring normal bodily function.

As the researchers describe in their paper, opioid overdose causes respiratory rate depression which will lead to hypoxia (insufficient oxygen in the blood) and ultimately death. Fortunately, opioid overdose can be readily reversed using naloxone, a compound that binds to receptors in the brain, outcompeting the opiates themselves, and restoring normal breathing. Unfortunately, if someone is overdosing, they are unable to self-administer the antidote and with many opioid overdoses occurring when the victim is alone (51.8%), it is necessary to develop an automated system to deliver the antidote when an overdose is detected.

The researchers begin by describing their process for measuring respiration, of which there are several options. You could use photoplethysmography in much of the same way we measure heart rate. Or you could measure the changing impedance of the chest cavity during breathing or even use an intraoral sensor that measures airflow in the mouth. Instead, the researchers opt to measure respiration by attaching accelerometers to the patient’s abdomen and measuring the movement of the abdominal cavity during breathing. They admit their technique becomes problematic when the patient is not stationary, but argue that in the case of a drug overdose, the patient is likely to be immobilized and the device would be able to measure respiration with ease. They tested their device across dozens of healthy, human volunteers, and even some opiate users themselves, and showed their technique had good agreement with a reference respiratory belt placed around the volunteers’ chests.

The cool part about this paper is that they demonstrated a “closed-loop” feedback system in which their device measured respiration, detected cessation in breathing (indicating an overdose), and delivered the antidote. To deliver naloxone, they leveraged an existing, commercially-available drug delivery system that requires a user to manually activate the device by pressing a button. They hacked the device a bit such that the trigger could be actuated using a servo motor properly positioned to depress the button when an opioid overdose is detected. They simulated an overdose by asking the healthy, human volunteers to hold their breath for a period greater than 15 seconds. They were able to successfully deliver the antidote to 100% of their volunteer group, indicating the device could potentially work in real-world settings.

Now, the form factor of the device undoubtedly needs to improve in order to deploy this device into the field, but we imagine those are improvements are underway and patients have shown willingness to wear such devices already. Also, there’s still a bit of a question of whether or not accelerometer-based breathing detection is optimal since some drug overdoses cause seizures. Nevertheless, this is an important step in combating the alarming rise in opioid overdose-related deaths and we hope to see many more advances in patient monitoring technologies in this field.

Google Sheet showing wins and losses of sports team. Data automated by IFTTT, Alexa, and Particle

An Overly Complicated Method Of Tracking Your Favorite Sports Team

Much of the world appears to revolve around sports, and sports tracking is a pretty big business. So how do people keep up with their favorite team? Well, [Jackson] and [Mourad] decided to devise a custom IoT solution.

Their system is a bit convoluted, so bear with us. First, they tell Alexa whether or not the team won or lost that week. Alexa then sends that information to IFTTT where two different Particle Argon boards are constantly polling the results to decide how to respond next. One Particle responds by lighting up an LED, green for a win and red for a loss. Another Particle board displays the results on an LCD screen. But this is where things get tricky. One of the more confusing aspects of their design is one of the Particle boards then signals back to IFTTT, telling it to tally the number of wins and losses. This seems a bit roundabout since the system started with IFTTT in the first place. Regardless, they seemed to be happy with the result and I’m sure they learned something in the process.

This project might not fulfill any functional need given that Alexa knows everything about all our lives already and you could just ask her how your favorite team is doing whenever you want to. But hey, we’re all about learning by doing here at Hackaday and we’re all guilty of building useless projects here and there just because we can. In any case, their project could serve as a good intro to integrating your Particle with IFTTT or Alexa since there appears to be quite a bit of probably unnecessary handshaking going on here.

Continue reading “An Overly Complicated Method Of Tracking Your Favorite Sports Team”