Pinewood Derby Scale Measures CG

If you suffer from nostalgia, you might remember carving a block of wood into a car, adding some wheels, and racing it against other contestants in a pinewood derby. Today’s derby is decidedly high tech though, and we were impressed with this car scale that also figures out the car’s center of gravity.

Based on an Arduino, of course, along with a pair of HX711 load cells. Why a pair? That’s how the device measures the center of gravity is by weighing the front and rear of the car separately.

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Bright Bike Light Might Make Them Back Off

[Tegwyn☠Twmffat] recently got a job as a part-time bike courier and has come to realize just how dangerous it can be to mix leg-powered transportation with various sizes of engine-driven machinery. Some people would be content with a light, but why use a measly little bulb or two when you can have a giant, illuminated sign with a clear call to action? Because is there really any ceiling when it comes to safety precautions?

We think that 180 LEDs in a familiar formation oughta do it. An ultrasonic sensor detects cars behind the bike with the help of an Adafruit Feather. All those LEDs are controlled by a pair of L293 motor driver chips and a slide potentiometer for some dimming action. After all, they need to get enough juice to be visible in broad daylight, but also be dimmable so as not to blind people at night.

[Tegwyn☠Twmffat] calls this a simple project that is suitable for beginners. We think that is great, because bespoke safety measures should be accessible for everyone. So go get those Gerbers and make one for yourself! You can check it out in action on the back of a tricycle after the break.

Want a more relaxing ride? Recumbent is the reclined way to go.

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Fail Of The Week: The Metal Hot End Upgrade

My son, Patrick, has observed on more than one occasion that I do not like 3D printing. That may sound odd, because I built a printer back in 2012 and since then I’ve built a lot of printers and I currently have at least three in my lab. But Patrick correctly realized that I don’t actually enjoy printing things that I need. What I do enjoy is building, fixing and even more importantly improving the printers themselves. If you are reading Hackaday, you probably know how that is. This is the story of an upgrade gone bad, although the ending is happy enough. If you’ve ever thought about moving from a traditional hot end to an all-metal hot end, you might want to hear me out and maybe I can save you some trouble.

A few years ago, I picked up an Anet A8 for a really low price. As printers go, it is adequate. Not bad, but not amazing. But it is a fun printer because you really need to do some work on it to brace the acrylic frame and fix other shortcomings. I merrily improved the printer quite a bit over a relatively short period of time and I also bought a bunch of aluminum extrusion to rebuild the frame to the AM8 plans you can find on Thingiverse.

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New Video Series: Raspberry Pi Pico And RP2040 Deep Dive With Uri Shaked

In case you’ve been living under a rock that doesn’t have internet access, the Raspberry Pi Foundation got into the silicon sales and microcontroller game all at once this year with the Raspberry Pi Pico. It’s small, it’s capable, and it costs a measly $4. Surely you have one or two of them by now, right? But how much do you know about what it can do?

Or maybe you don’t have one yet, but it’s on your list. In either case, you can get started learning about them right away because [Uri Shaked]’s Raspberry Pi Pico and RP2040 Deep Dive course has recently been freed from the hallowed halls of HackadayU. He even built an emulator to go with it. [Uri] is a great instructor, and we’re sure that goes double if you ever need a salsa dance teacher, which he has also mastered.

This class was held for five weeks beginning in May 2021, with each session being roughly an hour long. The only prerequisite is a basic understanding of bitwise math, but there are resources for that on the class IO page linked above.

Each class is incredibly well-organized and informative. In the first class, [Uri] begins building a living document that includes the class agenda, links to all resources used and mentioned, code examples, and assembly instructions where applicable. It’s basically a syllabus plus a whole lot more. [Uri] also spends a lot of time in the incredibly thorough 649-page data sheet for the RP2040, and a little bit of time in the much shorter Getting Started guide. If you think the data sheet is inaccessible, you’ll likely change your tune by the end of the first class after you’ve seen [Uri] use and peruse it.

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3D-Printed Tooling Enables DIY Electrochemical Machining

When it comes to turning a raw block of metal into a useful part, most processes are pretty dramatic. Sharp and tough tools are slammed into raw stock to remove tiny bits at a time, releasing the part trapped within. It doesn’t always have to be quite so violent though, as these experiments in electrochemical machining suggest.

Electrochemical machining, or ECM, is not to be confused with electrical discharge machining, or EDM. While similar, ECM is a much tamer process. Where EDM relies on a powerful electric arc between the tool and the work to erode material in a dielectric fluid, ECM is much more like electrolysis in reverse. In ECM, a workpiece and custom tool are placed in an electrolyte bath and wired to a power source; the workpiece is the anode while the tool is the cathode, and the flow of charged electrolyte through the tool ionizes the workpiece, slowly eroding it.

The trick — and expense — of ECM is generally in making the tooling, which can be extremely complicated. For his experiments, [Amos] took the shortcut of 3D-printing his tool — he chose [Suzanne] the Blender monkey — and then copper plating it, to make it conductive. Attached to the remains of a RepRap for Z-axis control and kitted out with tanks and pumps to keep the electrolyte flowing, the rig worked surprisingly well, leaving a recognizably simian faceprint on a block of steel.

[Amos] admits the setup is far from optimized; the loop controlling the distance between workpiece and tool isn’t closed yet, for instance. Still, for initial experiments, the results are very encouraging, and we like the idea of 3D-printing tools for this process. Given his previous success straightening his own teeth or 3D-printing glass, we expect he’ll get this fully sorted soon enough.

Know Audio: Amplifiers And Distortion

As we’ve traced our no-nonsense path through the world of Hi-Fi audio, we’ve started with the listener, understood the limitations of the human ear, and thence proceeded to the loudspeaker. We’ve learned a bit about speaker cabinets and their design, so it’s time to venture further down the chain to the amplifier that drives those speakers.

The sharp-eyed will be ready to point out that along this path also lies the  speaker cables, but since we’ll be looking at interconnects at a later date we’ll be making the dubious and simplistic assumption for now that the wires between speaker and amplifier are ideal conductors that don’t have a bearing on listening quality. We’ll be looking at amplifiers in enough detail to warrant more than one piece on the subject, so today we’ll start by considering in a slightly abstract way what an amplifier does and where it can fall short in its task. We’ll be introducing probably the most important thing to consider in any audio system, namely distortion.

The job of an audio amplifier is to take an audio signal at its input and present the same signal on its output at a greater amplitude. In the case of a preamplifier it will usually be designed to work with high impedances in the order of 50 kΩ at both input and output, while in a power amplifier designed to drive speakers or headphones it will drive a much lower impedance. Commonly this will be 4 Ω or 8 Ω for loudspeakers, and 32 Ω for headphones. Continue reading “Know Audio: Amplifiers And Distortion”

3D Printer Add On Makes Sharp(ie) Colors

We’ve all seen 3D printed jigs that use a permanent marker to color filament as it goes into the hot end. [Sakati84] has a completely different idea. A holder on the print head can pick up one of several pens and use it to color the layer the hot end just laid down. In the video below, it looks like it works well and, although we imagine it will be a bear to calibrate on height, it seems like something you could replicate with nearly any conventional printer.

Logically, you print a layer with no pen in the holder and when you do pick up a pen, it will need to be somewhat lower than the print nozzle or else you’ll drag around in the fresh plastic.

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