Sometimes advances happen when someone realizes that a common sense approach isn’t the optimal one. Take radio. Success in radio requires bigger antennas and more power, right? But cell phones exist because someone realized you could cram more people on a frequency if you use less power and smaller antennas to limit the range of each base station. With FDM 3D printing, smaller nozzles were all the rage for a while because they offer the possibility of finer detail. However, these days if you want fine detail you should be using resin-based printers and larger nozzles offer faster print times and stronger parts. The Volcano hotend started this trend but there are other options now. [Stefan] over at CNC Kitchen decided to make his own high flow nozzle and he claims it is better than other options.
Don’t get too carried away with the DIY part. As you can see in the video below, he starts with a standard nozzle, so it is really a nozzle conversion or hack. The problem with high flow isn’t the hole in the nozzle. It is melting the plastic fast enough. The faster the plastic moves through the nozzle, the less time there is for it to melt.
Granted, based as it is on the gantry of an old 3D printer, [Neumi]’s WiFi scanner has a somewhat limited work envelope. A NodeMCU ESP32 module rides where the printer’s extruder normally resides, and scans through a series of points one centimeter apart. A received signal strength indicator (RSSI) reading is taken from the NodeMCU’s WiFi at each point, and the position and RSSI data for each point are saved to a CSV file. A couple of Python programs then digest the raw data to produce both 2D and 3D scans. The 3D scans are the most revealing — you can actually see a 12.5-cm spacing of signal strength, which corresponds to the wavelength of 2.4-GHz WiFi. The video below shows the data capture process and some of the visualizations.
