The Philly Maker Faire Is Back And Wants Your Hacks

September 12, 2022 by Tom Nardi 4 Comments

After two years of waiting out the COVID-19 pandemic, the Philadelphia Maker Faire is officially back for 2022. The one-day event will take place on Saturday, the 15th of October, from 10:00 am to 5:00 pm at the Independence Seaport Museum.

We don’t have a schedule or full list of what will be on display this far out, but given what we saw during our 2019 visit, we’re confident you’ll get your tickets worth. While we keenly felt the loss of the flagship Maker Faires in California and New York, we can take some solace in the fact that their absence has given these smaller Faires a chance to move in and grow in ways that might not have been possible before.

For those looking to take an active role in what’s often been called the “Greatest Show & Tell on Earth”, organizers will be accepting proposals until September 15th for individuals, groups, and companies that want to share their creations with attendees. Participation is free, so long as you aren’t trying to sell anything, and offers a fantastic way to show off those pandemic projects. That said, proposals aren’t limited to just hardware projects — artwork, live performances, and workshops will also be considered. Basically, if it’s something the STEAM crowd would be interested in checking out, consider it fair game.

If you can spare some time after seeing everything that will be on display at the Maker Faire, the Independence Seaport Museum itself sounds like a pretty fascinating place to check out. Beyond the exhibits and collection of maritime artifacts, the Seaport also offers the chance to take tours aboard a pair of unique vessels: the USS Olympia saw service in the Spanish–American and First World Wars, and USS Becuna is one of only eight surviving WWII Balao-class submarines currently available for public viewing.

Planning on attending the 2022 Philadelphia Maker Faire? Maybe even presenting? Let us know in the comments. Who knows, you might just run into a Hackaday writer in the wild and score yourself some coveted Wrencher stickers.

Renewable Hydrogen Sucked From Thinish Air

September 11, 2022 by Dave Rowntree 26 Comments

Stored hydrogen is often touted as the ultimate green energy solution, provided the hydrogen is produced from genuinely green power sources. But there are technical problems to be overcome before your average house will be heated with pumped or tank-stored hydrogen. One problem is that the locations that have lots of scope for renewable energy, don’t always have access to plenty of pure water, and for electrolysis you do need both. A team from Melbourne University have come up with a interesting way to produce hydrogen by electrolysis directly from the air.

Redder areas have more water risk and renewable potential

By utilising a novel electrolysis cell with a hygroscopic electrolyte, the so-called direct air electrolysis (DAE) can operate with humidity as low as 4% relative, so perfectly fine even in the most arid areas, after all there may not be clouds but the air still holds a bit of water. This is particularly relevant to regions of the world, such as deserts, where there is simultaneously a high degree of water risk, and plenty of solar potential. Direct electrolysis of saline extracted at coastal areas is one option, but dealing with the liberated chlorine is a big problem.

The new prototype is very simple in construction, with a sponge of melamine or a sintered glass foam soaked in a compatible electrolyte. Potassium Hydroxide (alkaline) was tried as was Potassium Acetate (base) and Sulphuric Acid, but the latter degraded the host material in a short time. Who would have imagined? Anyway, with electrolysis cell design, a key problem is ensuring the separate gasses stay separate, and in this case, are also separate from the air. This was neatly ensured by arranging the electrolyte sponge fully covered both electrodes, so as the hygroscopic material extracted water from the air, the micro-channels in the structure filled up with liquid, with it touching both ends of the cell, forming the circuit and allowing the electrolysis to proceed.

Hydrogen, being very light, would rise upward through holes in the cathode, to be collected and stored. Oxygen simply passed back into the air, after passing though the liquid reservoir at the base. Super simple, and from reading the paper, quite effective too.

You can kind of imagine a future built around this now, where you’re driving your hydrogen fuel cell powered dune buggy around the Sahara one weekend, and you stop at a solar-powered hydrogen fuel station for a top up and a pasty. Ok, possibly not that last bit.

The promised hydrogen economy may be inching closer. We covered using aluminium nanoparticles to rip hydrogen out of water. But once you have the gas, you need to store and handle it. Toyota might have a plan for that. Then perhaps handling gas directly at all isn’t a great idea, and maybe the future is paste?

Thanks to [MmmDee] for the tip!

Nevermore Is What You Get When Engineers Design Air Filters For 3D Printers

September 3, 2022 by Donald Papp 25 Comments

What happens when an air filter for 3D printers gets designed by engineers with a passion for function, a refusal to compromise, and a desire to do without bad smells or fumes? You get the Nevermore, a design for a recirculating active-carbon filtration system to deal with VOCs (volatile organic compounds) from 3D printing.

3D-printable parts and an easy-to-fill chamber for bulk-activated carbon make this recirculating air filter for VOCs a smart, space-saving design.

The Nevermore Micro (and larger Nevermore Max) were originally intended to complement the Voron 3D printer design, but are made such that they can be used with just about anything else. These filters use 3D-printable parts, and are designed to be easily filled (and refilled) using bulk-activated carbon instead of some kind of proprietary pre-packed filter like most commercial offerings. The Voron project is all about a printer without compromises, and the Nevermore comes from that same design ethos.

A Nevermore filter sits inside the build chamber, and works by recirculating air inside while passing it through the activated carbon. The idea is that by concentrating on dealing with the problem at the source inside a relatively small build chamber, one doesn’t need a lot of airflow. A small recirculating air filter can do the job efficiently, though for best results, the build chamber should be as sealed as possible.

One interesting caution is that it seems not all activated carbon is the same, and it is absolutely crucial to use only acid-free, steam-activated (not acid-washed) carbon in a recirculating filter like the Nevermore. There are horrifying photos of oxidized metal surfaces resulting from using acid-residue carbon, some of which took only minutes to occur. Thankfully, there are pointers to trusted sources for the known-good stuff.

It’s known that 3D printing results in chemical and particle emissions. These differ significantly depending on both material and type of printer, but it’s enough of an issue to warrant attention. One deals with particulates with something like a HEPA filter, but VOCs require a carbon filter. This is where the Nevermore comes in. Active carbon filters will wear out simply from exposure to the air, so if one is serious about cleaning VOCs when printing, it is definitely worth looking into bulk carbon with a design like the Nevermore.

LoRa Air Quality Monitor Raises The Bar On DIY IoT

August 30, 2022 by Tom Nardi 15 Comments

We’ve seen an incredible number of homebrew environmental monitors here at Hackaday, and on the whole, they tend to follow a pretty predicable pattern. An ESP8266 gets paired with a common temperature and humidity sensor, perhaps a custom PCB gets invited to the party, and the end result are some values getting pushed out via MQTT. It’s a great weekend project to get your feet wet, but not exactly groundbreaking in 2022.

Which is why we find the AERQ project from [Mircea-Iuliu Micle] so refreshing. Not only does this gadget pick up temperature and humidity as you’d expect, but its Bosch BME688 sensor can also sniff out volatile organic compounds (VOCs) and gases such as carbon monoxide and hydrogen. The datasheet actually claims this is the “first gas sensor with Artificial Intelligence (AI)”, and while we’re not sure what exactly that means in this context, it’s a claim that apparently warrants a price tag of $15+ USD a pop in single quantities.

There’s an AI hiding in there someplace.

But the fancy sensor isn’t the only thing that sets AERQ apart from the competition. Instead of a member of the ubiquitous ESP family, it’s using the Wio-E5, a relatively exotic STM32 package that integrates a long-range LoRa radio. [Mircea-Iuliu] has paired that with a Linx USP-410 chip antenna or, depending on which version of the four-layer PCB you want to use, a u.Fl connector for an external antenna. The whole thing is powered by a simple USB connection, and its Mbed OS firmware is setup to dump all of its collected data onto The Things Network.

All told, it’s a very professional build that certainly wouldn’t look out of place if it was nestled into some off-the-shelf air quality monitor. While the high-end detection capabilities might be a bit overkill for home use, [Mircea-Iuliu Micle] points out that AERQ might provide useful insight for those running indoor events as COVID-19 transitions into its endemic stage.

A Guide To 3D Printing Model Aircraft Wings

August 26, 2022 by Danie Conradie 32 Comments

The exact airfoil shape of a wing has a massive effect on the performance and efficiency of an aircraft and will be selected based on the intended flight envelope. If you’re moving beyond foam board wings, 3D printing is an excellent way to create an accurate airfoil, and [Tom Stanton] provides us with an excellent guide to modeling wing sections for easy printing.

[Tom] used the process demonstrated in the video after the break to create the wing for his latest VTOL RC aircraft. It was printed with lightweight PLA, which can ooze badly when it stops extruding. To get around this, he designed the wings and their internal ribs to be printed in one continuously extruded line.

He wanted a wing that would allow a smooth transition from hover to forward flight, and used the Airfoil Tools website to find and download the appropriate airfoil profile. After importing the profile into Fusion 360, he created internal ribs in a diagonal grid pattern, with lightening holes running along the length of the wing. A cylinder runs along the core of the wing to fit a carbon fiber wing spar. The ribs are first treated as a separate body in CAD and split into four quadrants. When these quadrants combine with the outer shell, it allows the slicer to treat the entire print as a continuous external perimeter line using “vase mode“.

These steps might seem simple, but it took about 3 weeks of experimentation to find a process that works. It’s primarily intended for straight wings with a continuous profile, but it should be adaptable to tapered/swept wings too. A well-designed airframe is essential when pushing aircraft to the edge of efficiency, like solar-powered plane to fly overnight.

Continue reading “A Guide To 3D Printing Model Aircraft Wings” →

Hackaday Podcast 182: Sparkpunk Photography, Anti-Xiomi Air Filters, And Keyfob Foibles

August 19, 2022 by Tom Nardi 4 Comments

Editor-in-Chief Elliot Williams and Managing Editor Tom Nardi are here to bring you the best stories and hacks from the previous week (and maybe a little older). Things kick off with news that the Early Bird tickets for the 2022 Hackaday Supercon tickets sold out in only two hours — a good sign that the community is just as excited as we are about the November event. But don’t worry, regular admission tickets are now available for those who couldn’t grab one out of the first batch.

This week there’s plenty of vehicular hacks to talk about, from John Deere tractors running DOOM to a particularly troublesome vulnerability found in many key fobs. We’ll also lament about the state of 3D CAD file formats, marvel at some retro-futuristic photography equipment, and look at the latest in home PCB production techniques. Wrapping things up there’s a whole lot of cyberdeck talk, and a trip down silicon memory lane courtesy of Al Williams.

Direct download it for yourself right here.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Continue reading “Hackaday Podcast 182: Sparkpunk Photography, Anti-Xiomi Air Filters, And Keyfob Foibles” →

Air Filter DRM? Hacker Opts Out With NFC Sticker

August 13, 2022 by Donald Papp 55 Comments

[Flamingo-tech]’s Xiaomi air purifier has a neat safety feature: it will refuse to run if a filter needs replacement. Of course, by “neat” we mean “annoying”. Especially when the purifier sure seems to judge a filter to be useless much earlier than it should. Is your environment relatively clean, and the filter still has legs? Are you using a secondary pre-filter to extend the actual filter’s life? Tough! Time’s up. Not only is this inefficient, but it’s wasteful.

Every Xiaomi filter contains an NTAG213 NFC tag with a unique ID and uses a unique password for communications, but how this password was generated (and therefore how to generate new ones) was not known. This meant that compatible tags recognized by the purifier could not be created. Until now, that is. [Flamingo-tech] has shared the discovery of how Xiaomi generates the password for communication between filter and purifier.

A small NFC sticker is now all it takes to have the purifier recognize a filter as new.

[Flamingo-tech] has long been a proponent of fooling Xiaomi purifiers into acting differently. In the past, this meant installing a modchip to hijack the DRM process. That’s a classic method of getting around nonsense DRM on things like label printers and dishwashers, but in this case, reverse-engineering efforts paid off.

It’s now possible to create simple NFC stickers that play by all the right rules. Is a filter’s time up according to the NFC sticker, but it’s clearly still good? Just peel that NFC sticker off and slap on a new one, and as far as the purifier is concerned, it’s a new filter!

If you’re interested in the reverse-engineering journey, there’s a GitHub repository with all the data. And for those interested in purchasing compatible NFC stickers, [Flamingo-tech] has some available for sale.