Can Lego Break Steel?

March 17, 2020 by 14 Comments

Betteridge’s Law of Headlines holds that any headline ending in a question mark can be answered with a resounding “No”. But as the video below shows, a Lego machine that twists steel asunder is not only possible, it’s an object lesson in metal fatigue. Touché, [Betteridge].

In pitting plastic against metal, the [Brick Experiment Channel] relied on earlier work with a machine that was able to twist a stock plastic axle from the Technics line of parts like a limp noodle. The steel axle in the current work, an aftermarket part that’s apparently no longer available, would not prove such an easy target.

Even after beefing up the test stand with extra Technics struts placed to be loaded in tension, and with gears doubled up and reinforced with extra pins, the single motor was unable to overcome the strength of the axle. It took a second motor and a complicated gear train to begin to deform the axle, but the steel eventually proved too much for the plastic to withstand. Round Two was a bit of a cheat: the same rig with a fresh axle, but this time the motor rotation was constantly switched. The accumulated metal fatigue started as a small crack which grew until the axle was twisted in two.

The [Brick Experiment Channel] is a fun one to check out, and we’ve featured them before. Along with destructive projects like this one, they’ve also got fun builds like this Lego playing card launcher, a Technic drone, and a Lego submarine.

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Using Additives For Better Performing Epoxy

March 17, 2020 by 13 Comments

Epoxy resins are an important material in many fields. Used on their own as an adhesive, used as a coating, or used in concert with fiber materials to make composites, their high strength and light weight makes them useful in many applications. [Tech Ingredients] decided to explore how combining basic epoxy resin with various additives can make it perform better in different roles.

The video primarily concerns itself with explaining different common additives to epoxy resin mixtures, and how they impact its performance. Adding wood flour is a great way to thicken epoxy, allowing it to form a bead when joining two surfaces. Microbeads are great to add if you’re looking to create a sandable filler. Other additive like metal powders lend the mixture resistance to degradation from UV light, while adding dendritic copper creates a final product with high thermal conductivity.

The video does a great job of not only explaining the additives and their applications, but also shares a few handy tips on best workshop practices. Things like triple-gloving and observing proper mixing order can make a big difference to your workflow and lead to better results.

We’ve seen practical applications of epoxy mixes before – with epoxy granite being a particularly popular material. Video after the break.

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Patterned Plywood Makes For Attractive Speakers

March 16, 2020 by 12 Comments

In the matter of audio, we’re well past the reign of the home hi-fi and the boombox. If you’re not listening on headphones or directly on your phone, you’ve got a brick-sized Bluetooth speaker pumping out the tunes. Still a fan of the old-school, [Amanda Ghassaei] built some bookshelf speakers with a hip aesthetic.

First, the speaker enclosures were designed in WinISD, a software package specifically made for the task. For given woofers and tweeters, it helps get the enclosure and port sizes in the correct range for good sound. Panels were then fabricated out of plywood to make the enclosures. The plywood was cut and reformed several times to make the panels, using the pattern from the multiple plies to create the zig-zag look. Audio wise, a class D amplifier takes in line-level signals, before pumping them out to a woofer and tweeter through a custom designed crossover network.

It’s a tidy build, and we’d love to experiment ourselves with the fancy patterned plywood technique. Getting your enclosure design right can make a big difference to sound quality, as we’ve seen before. Video after the break.

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Dissecting China-Sourced Vintage HP 1970s ICs: Genuine Or Not?

March 16, 2020 by 10 Comments

While repairing a real-time clock module for a 1970s HP computer that had been damaged by its leaky internal battery, [CuriousMarc] began to suspect that maybe the replacement clock chips which he had sourced from a seller in China were the reason why the module still wasn’t working after the repairs. This led him down the only obvious path: to decap and inspect both the failed original Ti chip and the replacement chip.

The IC in question is the Texas Instruments AC5948N (along with the AC5954N on other boards), which originally saw use in LED watches in the 1970s. HP used this IC in its RTC module, despite it never having been sold publicly. This makes it even more remarkable that a Chinese seller had the parts in stock. As some comments on the YouTube video mention, back then there wasn’t as much secrecy around designs, and it’s possible someone walked out of the factory with one of the masks for this chip.

Whether true or not, as the video (also included after the break) shows, both the original 1970s chip and the China-sourced one look identical. Are they original stock, or later produced from masks that made their way to Asia? We’ll probably never know for sure, but it does provide an exciting opportunity for folk who try to repair vintage equipment.

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A DIY Stun Gun You Probably Shouldn’t Build

March 16, 2020 by 37 Comments

In these troubled times, when a trip to the grocery store could turn into a brawl over toilet paper, you might be inclined to build yourself a low-cost electroshock weapon. Or at least, that’s what [Alex Zidros] did. We don’t necessarily recommend you follow in his footsteps, and we’re certainly not advocating testing it on a loved one. We just bring you this information, you have to decide what you do with it.

This is what peer pressure looks like.

So what does it take to build an improvised stun gun? Not a whole lot, it turns out. As you might have guessed, the star of the show is a high voltage transformer which supposedly puts out 400 kV. Just looking at it (and the price) we’re going to go out on a limb and say the performance specs are way overrated, but in this case that might actually be a good thing.

Beyond the transformer, there’s a simple 9 V battery holder and electrodes made from the prongs of a hacked up travel adapter. To deliver the lightning, [Alex] is using a pink arcade button. Just because you might be fighting for your life doesn’t mean you can’t have a little fun, right? Everything is packed into a simple 3D printed enclosure, but you could easily replace that with any suitably sized box. Something made out of wood might be a good idea, considering.

If you’d like to see another person shocked by a cobbled together high-voltage weapon, and potentially even learn something in the process, check out the “tutorial” video [Mehdi Sadaghdar] did back in 2014. We did mention you definitely shouldn’t do this at home, right?

Silo Launched Model Rocket Goes Thoomp

March 16, 2020 by 20 Comments

While rockets launched from silos are generally weapons of war, [Joe Barnard] of [BPS.Space] thought model rocketry could still do with a little more thoomp. So he built a functional tube launched model rocket.

Like [Joe]’s other rockets, it features a servo-actuated thrust vectoring system instead of fins for stabilization. The launcher consists of a 98 mm cardboard tube, with a pneumatic piston inside to eject the rocket out of the tube before it ignites its engine in mid-air. When everything works right, the rocket can be seen hanging motionlessly in the air for a split second before the motor kicks in.

The launcher also features a servo controlled hatch, which opens before the rocket is ejected and then closes as soon as the rocket is clear to protect the tube. The rocket itself is recovered using a parachute, and for giggles he added a tiny Tesla Roadster with its own parachute.

Projects as complex as this rarely work on the first attempt, and Thoomp was no exception. Getting the Signal flight computer to ignite the rocket motors at the correct instant proved challenging, and required some tuning on how the accelerometer inputs were used to recognize a launch event. The flight computer is also a very capable data logger, so every launch attempt, failed or successful, became a learning opportunity. Check out the second video after the break for a fascinating look at how all this data was analyzed.

[Joe]’s willingness to fail quickly and repeatedly as part of the learning process is a true display of the hacker spirit. We’ll definitely be keeping a close eye on his work.

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