A Smart Controller For Your DIY UV Cure Box

Resin 3D printers are finally cheap enough that peons like us can finally buy them without skipping too many meals, and what means we’re starting to see more and more of them in the hands of hackers. But to get good results you’ll also want a machine to cure the prints with UV light; an added expense compared to more traditional FDM printers. Of course you could always build one yourself to try and save some money.

An earlier prototype build of the interface.

To that end, [sjm4306] is working on a very impressive controller for all your homebrew UV curing needs. The device is designed to work with cheap UV strip lights that can easily be sourced online, and all you need to bring to the table is a suitable enclosure to install them in. Here he’s using a metal paint can with a lid to keep from burning his eyes out, but we imagine the good readers of Hackaday could come up with something slightly more substantial while still taking the necessary precautions to not cook the only set of eyes you’ll ever have.

Of course, the enclosure isn’t what this project is really about. The focus here is on a general purpose controller, and it looks like [sjm4306] has really gone the extra mile with this one. Using a common OLED display module, the controller provides a very concise and professional graphical user interface for setting parameters such as light intensity and cure time. While the part is cooking, there’s even a nice little progress bar which makes it easy to see how much time is left even if you’re across the room.

At this point we’ve seen a number of hacked together UV cure boxes, but many of them skip the controller and just run the lights full time. That’s fine for a quick and dirty build, but we think a controller like this one could help turn a simple hack into a proper tool.

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Used Soda Stream Cylinder Becomes DIY Canned Air

Soda Stream machines use a cylinder of compressed CO2 to carbonate beverages, and cylinders that are “empty” for the machine’s purposes in fact still have a small amount of gas left in them. User [Graldur] shared a clever design for using up those last gasps from a cylinder by turning it into a makeshift compressed air gun, the kind that can blow crumbs or dust out of inconvenient spots like the inside of a keyboard. It’s 3D printed in PETG with a single seal printed in Ninjaflex.

[Graldur]’s 3D printed assembly screws onto the top of an “empty” cylinder and when the bottom ring is depressed like a trigger, the valve is opened slightly and the escaping gas is diverted through a narrow hole in the front. As a result, it can be used just as you would a can of compressed air. The gas outlet even accommodates the narrow plastic tubes from WD-40 cans (or disposable compressed air cans, for that matter) if more precision is required.

The design is intended for use with nearly-empty cylinders, but even so, [Graldur] also points out that it has been designed such that it can never fully actuate the cylinder’s release valve no matter how hard one presses, so don’t modify things carelessly. We also notice the design keeps the user’s hand and fingers well away from the business end of things.

This device also reminds of somewhat of a past experiment which used 3D printing to create serviceable (albeit low pressure) 3D printed compressed air tanks in custom shapes.

Yet More Takata Airbags Are Causing Fatalities Despite Different Propellant Chemistry

Takata Corporation has become well known as a lesson in product safety, thanks to their deadly airbags which were installed in cars worldwide. Despite filing for bankruptcy in 2017, their shadow lingers on as the biggest product recall in history continues to grow ever larger. Over time, the story grows deeper, as investigators find new causes for concern and deaths continue to mount.

In late 2019, another Takata recall was announced — one which caused fresh worry among industry officials familiar with the case. Up to this point, the defective parts produced by Takata were the models based on ammonium nitrate propellants, a chemical that other manufacturers had deemed too dangerous to use. However, there have been reports of other models using different chemistries having fatally injuring motorists, raising the question of whether any Takata airbag could be considered safe.

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Custom Reddit Keyboard Only Needs One Hand

Sometimes you might want to browse your favorite social media site while eating a sandwich, or throwing darts, or fending off an attacker with a sword. You know, normal things that might occupy only one of your hands. If you’ve ever found yourself in such a situation, then this custom Reddit keyboard could be for you.

Built by [jangxx], this little board is about as simple as it gets. Even if you aren’t looking for a way to browse /r/cooking while practicing your single-handed egg cracking technique, the same principles could be used to quickly throw together a macro keyboard for whatever your particular needs might be.

Inside the 3D printed enclosure is nothing more exotic than an Arduino Pro Micro and five Cherry MX Red switches. The switches have been wired directly to the GPIO pins on the Arduino, and a simple Sketch takes care of the rest. [jangxx] has written the code in such a way that you can easily define the mapping of USB HID keys to physical switches right at the top of the file, making it easy to reuse for your own purposes.

As simple as this project is, we really like the trouble that [jangxx] went through on the 3D printed key caps. The white up and down arrows allow you to navigate through the posts, and the center key selects the one you want to view. Since it’s for Reddit, naturally the red and blue buttons for rapid voting. When you want to go back to the list of posts, just hit the center button again.

Back in 2011 we saw a dedicated Reddit voting peripheral, but we think the addition of simple navigation keys makes this project a bit more compelling. Incidentally, if you can think of any other reason you might want a one-handed keyboard for browsing Reddit…we definitely don’t want to hear about it.

Northrop Grumman Tests Space Tow Truck

In the early days, satellites didn’t stick around for very long. After it was launched by the Soviet Union in 1957, it only took about three months for Sputnik 1 to renter the atmosphere and burn up. But the constant drive to push ever further into space meant that soon satellites would remain in orbit for years at a time. Not that they always functioned for that long; America’s Explorer 1 remained in orbit for more than twelve years, but its batteries died after just four months.

Of course back then, nobody was too worried about that sort of thing. When you can count the number of spacecraft in Earth orbit on one hand, what does it matter if one of them stays up there for more than a decade? The chances of a collision were so low as to essentially be impossible, and if the satellite was dead and wasn’t interfering with communication to its functional peers, all the better.

The likelihood of a collision steadily increased over the years as more and more spacecraft were launched, but the cavalier approach to space stewardship continued more or less unchanged into the modern era. In fact, it might have endured a few more decades if companies like SpaceX weren’t planning on mega-constellations comprised of thousands of individual satellites. Concerned over jamming up valuable near-Earth orbits with so much “space junk”, modern satellites are increasingly being designed with automatic disposal systems that help make sure they are safely deorbited even in the event of a system failure.

That’s good news for the future, but it doesn’t help us with the current situation. Thousands of satellites are in orbit above the planet, and they’ll need to be dealt with in the coming years. The good news is that many of them are at a low enough altitude that they’ll burn up on their own eventually, and methods are being developed to speed up the process should it be necessary to hasten their demise.

Unfortunately, the situation is slightly more complex with communications satellites in geosynchronous orbits. At an altitude of 35,786 kilometers (22,236 miles), deorbiting these spacecraft simply isn’t practical. It’s actually far easier to maneuver them farther out into space where they’ll never return. But what if the satellite fails or runs out of propellant before the decision to retire it can be made?

That’s precisely the sort of scenario the Mission Extension Vehicle (MEV) was developed for, and after a historic real-world test in February, it looks like this “Space Tow Truck” might be exactly what we need to make sure invaluable geosynchronous orbits are protected in the coming decades.

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Can Lego Break Steel?

Betteridge’s Law of Headlines holds that any headline ending in a question mark can be answered with a resounding “No”. But as the video below shows, a Lego machine that twists steel asunder is not only possible, it’s an object lesson in metal fatigue. Touché, [Betteridge].

In pitting plastic against metal, the [Brick Experiment Channel] relied on earlier work with a machine that was able to twist a stock plastic axle from the Technics line of parts like a limp noodle. The steel axle in the current work, an aftermarket part that’s apparently no longer available, would not prove such an easy target.

Even after beefing up the test stand with extra Technics struts placed to be loaded in tension, and with gears doubled up and reinforced with extra pins, the single motor was unable to overcome the strength of the axle. It took a second motor and a complicated gear train to begin to deform the axle, but the steel eventually proved too much for the plastic to withstand. Round Two was a bit of a cheat: the same rig with a fresh axle, but this time the motor rotation was constantly switched. The accumulated metal fatigue started as a small crack which grew until the axle was twisted in two.

The [Brick Experiment Channel] is a fun one to check out, and we’ve featured them before. Along with destructive projects like this one, they’ve also got fun builds like this Lego playing card launcher, a Technic drone, and a Lego submarine.

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Using Additives For Better Performing Epoxy

Epoxy resins are an important material in many fields. Used on their own as an adhesive, used as a coating, or used in concert with fiber materials to make composites, their high strength and light weight makes them useful in many applications. [Tech Ingredients] decided to explore how combining basic epoxy resin with various additives can make it perform better in different roles.

The video primarily concerns itself with explaining different common additives to epoxy resin mixtures, and how they impact its performance. Adding wood flour is a great way to thicken epoxy, allowing it to form a bead when joining two surfaces. Microbeads are great to add if you’re looking to create a sandable filler. Other additive like metal powders lend the mixture resistance to degradation from UV light, while adding dendritic copper creates a final product with high thermal conductivity.

The video does a great job of not only explaining the additives and their applications, but also shares a few handy tips on best workshop practices. Things like triple-gloving and observing proper mixing order can make a big difference to your workflow and lead to better results.

We’ve seen practical applications of epoxy mixes before – with epoxy granite being a particularly popular material. Video after the break.

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