Laser Projector Built From An Old Hard Drive

May 12, 2023 by 41 Comments

Spinning hard drives are being phased out of most consumer-grade computers in favor of faster technology like solid-state drives and their various interfaces. But there’s still millions of them in circulation that will eventually get pulled from service — so what do we do with them? If you’ve got one that would otherwise be going in the garbage, they can be turned into some other interesting devices like this laser text projector.

Even the slowest drives spin at around 5000 RPM, which is perfect for this type of application. The device works by mounting twelve mirrors, each at a slightly different angle, on a drum which is spun by the drive’s motor. Bouncing a laser off of the spinning drum results in a projection of twelve horizontal lines. By rapidly switching the laser on and off depending on which mirror it’s pointing at, the length of each line can be controlled.

Thanks to persistence of vision, that allows you to show text on the surface that the laser is projected on. At speeds this high, it took [Ben] of Ben Makes Everything quite a few iterations to get it to a usable space. From sensors that were too slow to lasers not bright enough to 3D prints that were not accurate enough, he goes through the design of his build and the process in excellent detail.

After solving all of the problems including building his own constant-current laser power supply, and burning up a few laser diodes in the process, [Ben] has a laser projector capable of displaying readable text at a great distance which is also portable, running on a 12 V power supply. There are some possible areas of improvement that he notes as well, such as an unbalanced 3D printed part causing a bit of a wobble and the Arduino controller not being fast enough for more text. But it’s an impressive project nonetheless, similar to a two-mirror version we saw some time ago but with the ability to display text as well.

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NVIDIA Jetson Powers Real-Time Iron Man HUD

May 4, 2023 by 15 Comments

If you could recreate any of the capabilities of Tony Stark’s Iron Man suit in real life, it would probably be the ability to fly, the super strength, or maybe even the palm-mounted lasers that can cut through whatever obstacle is in your path. But let’s be real, all that stuff is way too hard to try and pull off. Plus you’ll probably just end up accidentally killing yourself in the backyard.

But judging by the videos he’s been posting, [Kris Kersey] is doing one hell of a job creating a functional heads-up display (HUD) similar to the one Tony uses in the films. He’s even building it into a 3D printed Iron Man helmet, with the NVIDIA Jetson board that’s powering the show inside a chest-mounted “Arc Reactor”. He goes into a bit more detail about the project and his goals in an interview recently published on NVIDIA’s own blog. Continue reading “NVIDIA Jetson Powers Real-Time Iron Man HUD” →

Smoke Some Weeds: Lasers Could Make Herbicide Obsolete

April 26, 2023 by 53 Comments

We’ve all tangled with unwelcome plant life at one point or another. Whether crabgrass infested your lawn, or you were put on weeding duty in your grandfather’s rose patch, you’ll know they’re a pain to remove, and a pain to prevent. For farmers, just imagine the same problem, but scaled up to cover thousands of acres.

Dealing with weeds typically involves harsh chemicals or excessive manual labor. Lasers could prove to be a new tool in the fight against this scourge, however, as covered by the BBC.

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Drilling Glass With Femtosecond Lasers Just Got Even Better

February 16, 2023 by 48 Comments

Glass! It’s a finicky thing. Strong as hell, yet chip it and glance at it the wrong way, and you’re left with a bunch of sharp rubbish. It’s at once adored for its clarity and smoothness, and decried for how temperamental it can be in the case of shock, whether mechanical, thermal, or otherwise.

If you’ve ever tried to drill glass, you’ll know it’s a tough errand. To do so without cracking it is about as likely as winning the lottery on Mars. Even lasers aren’t great at it. However, a research team from France has developed a new technique that uses femtosecond lasers to drill microscopic holes in glass with a minimum of tapering and no cracking! Brilliant, no?
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Hackaday.io Low-Power Challenge Begins Today

January 24, 2023 by 23 Comments

How low can you go? The 2023 Hackaday.io Low-Power Challenge is about doing the most with the least juice – bang for the power-budget buck, if you get our drift. And with three $150 gift certificates from Digi-Key on the line, you’ll be able to keep your projects going forever. The Challenge runs until March 21st, but with low-power, the devil is often in the details, so get started today!

More and more projects need to run on their own power, and more often than not, that means getting by without access to a wall plug. This contest is to encourage your designs that run on solar, small batteries, and generally energy harvested from wherever you can get it. But the power generation mechanism is taking the back seat here – we want to see what you can do with a few good electrons. Surprise us with your maximum minimalism!

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DIY Fiber Laser Adds Metal Cutting To The Mix

January 13, 2023 by 23 Comments

Sadly, the usual CO2-powered suspects in the DIY laser cutter market are woefully incapable of cutting metal. Sure, they’ll cut the heck out of plywood and acrylic, and most will do a decent job at engraving metal. But cutting through a sheet of steel or aluminum requires a step up to much more powerful fiber laser cutters. True, the costs of such machines can be daunting, but not daunting enough for [Travis Mitchell], who has undertaken a DIY fiber laser cutter build that really caught our eye.

Right off the bat, a couple of things are worth noting here. First — and this should be obvious from the fountains of white-hot sparks in the video below — laser cutters are dangerous, and you should really know what you’re doing before tackling such a build. Second, just because [Travis] was able to cut costs considerably compared to a commercial fiber laser cutter doesn’t mean this build was cheap in absolute terms — he reports dropping about $15,000 so far, with considerable ongoing costs to operate the thing.

That said, there doesn’t appear to be anything about this build that anyone with some experience building CNC machines wouldn’t be able to tackle. The CNC side of this is pretty straightforward, although we note that the gantry, servos, and controller seem especially robust.

The laser itself is an off-the-shelf machine, a Raycus RFL-C1000 fiber laser and head that packs a 1,000-Watt punch. There’s also the required cooling system for the laser, and of course there’s an exhaust system to get rid of the nasty fumes.

All that stuff requires a considerable investment, but we were surprised to learn how much the consumables cost. [Travis] opted for bottled gas for the cutter’s gas assist system — low-pressure oxygen for carbon steel and high-pressure nitrogen for everything else. Refills are really pricey, in part because of the purity required, but since the proper compressor for the job is out of the budget for now, the tanks will have to do. And really, the thing cuts like a dream. Check out the cutting speed and precision in the video below.

This is but the first in a series of videos that will detail the build, and if [Travis] thought this would whet our appetites for more, he was right. We really haven’t seen many DIY fiber laser builds, but we have seen a teardown of a 200-kW fiber laser that might tickle your fancy.

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A White-Light Laser, On The Cheap

January 4, 2023 by 51 Comments

Lasers are known for the monochromatic nature of their light, so much so that you might never have thought there could be such a thing as a white laser. But in the weird world of physics, a lot of things that seem impossible aren’t really, as demonstrated by this dirt-cheap supercontinuum laser.

Of course, we’re not experts on lasers, and certainly not on non-linear optics, so we’ll rely on [Les Wright]’s video below to explain what’s going on here. Basically, a “supercontinuum” is just the conversion of a monochromatic source to a broader spectral bandwidth. It’s a non-linear optical process that’s usually accomplished with expensive bits of kit, like photonic crystal fibers, which are optical fibers with an array of tiny air-filled holes running down their lengths. Blast a high-intensity monochromatic laser down one end, and white light comes out the other end.

Such fibers are obviously fantastically expensive, so [Les] looked back in the literature and found that a simple silica glass single-mode fiber could be used to produce a supercontinuum. As luck would have it, he had been experimenting with telecom fibers recently, so along with a nitrogen laser he recovered from a Dumpster, he had pretty much everything he needed. The final setup uses the UV laser to pump a stilbene dye laser, which shoots a powerful pulse of 426 nanometer light into about 200 meters of fiber, and produces a gorgeous supercontinuum containing light from 430 nm to 670 nm — pretty much the entire visible spectrum.

It’s great to see projects like this that leverage low-cost, easy-to-source equipment to explore esoteric physics concepts.

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