NIH Approved 3D-Printed Face Shield Design For Hospitals Running Out Of PPE

March 29, 2020 by 108 Comments

As the world faces a pandemic of monumental proportions, hospitals have been hit hard. The dual problems of disrupted manufacturing and supply chains and huge spikes in demand have led to many medical centres running out of protective gear. Makers have stepped up to help in many ways by producing equipment, with varying results. [Packy] has shared a link to a 3D-printable face shield that, unlike some designs floating around, is actually approved by the National Institute of Health in the USA.

The shield consists of a 3D printed headband, which is then coupled with a transparent piece of plastic for the face shield itself. This can be lasercut, or sourced from a document cover or transparency sheet. The design is printable in PLA or a variety of other common materials, and can be assembled easily with office supplies where necessary.

The design is available from the NIH here. (Update: 4/1/2020 here’s an alternate link as original link seems to be suffering from heavy server load) For those eager to help out, it’s important to do so in an organised fashion that doesn’t unduly take resources away from healthcare professionals trying to get an important job done. We’ve seen other hacks too, such as these 3D printed ventilator components being rushed into service in Italy. 

NASA Spinoff Prints Electronics

March 27, 2020 by 20 Comments

NASA says that Electronic Alchemy’s eForge 3D printer is another space program spinoff. The printer looks a lot like a conventional 3D printer but unlike its mundane cousin it can print sensors, lights, and other electronic components. It does that by using one of six or eight different materials.

Six of the eight spools each have some sort of electronic property. According to the company they have conductive filament, resistive filament, insulating filament, capacitive filament, and both N- and P-type semiconductors.

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Thermochromic Display Tells You The Temperature Despite Your Current Mood

March 20, 2020 by 8 Comments

Readers who survived the 1970s will no doubt remember the “mood ring” fad, where a liquid crystal mounted to a ring would magically reveal your current emotional state to all and sundry by changing color. This nifty thermochromic display is based on the same principle, and while it might not start a new craze, it’s still pretty mesmerizing to watch.

This isn’t [Moritz v. Sivers]’ first attempt at a thermochromic display. His earlier version was far more complicated, using separate copper plates clad with thermochromic film for each segment, with Peltier devices to cool and heat them individually. Version two is much simpler, using a printed circuit board with heating elements in the shape of seven-segment displays etched into it. The thermochromic film sits directly on the heater PCB; a control PCB below has the MCU and sensors on it. The display alternates between temperature and humidity, with the segments fading in an uneven and ghostly way that really makes this fun to watch. [Moritz] has made the build files available, and there’s a detailed Instructable as well.

We’re always on the lookout for alternate display modalities, especially when they look this cool. We’ve seen other thermochromic displays before, of course, and persistence of phosphorescence looks great, too.

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“Glixie” Puts A New Spin On Glow-In-The-Dark Displays

March 20, 2020 by 4 Comments

For as many projects as we see using Nixie tubes in new and unusual ways, there’s a smaller but often very interesting cohort of displays that fit into the “Nixie-like” category. These are projects where something other than the discharge of noble gasses is being used to form characters. This scrolling phosphorescent single-character display is one such project, and we think it looks fabulous.

Following the *ixie naming convention characteristic of these builds, [StephenDeVos] dubbed this the “Glixie.” This is on par with the size of a [Dalibor Farny] handmade Nixie, but not so big to be unwieldy. The display modality is glow-in-the-dark film that rotates past a vertical string of UV LEDs, which light up in turn as the cylinder rotates, building up the dot-matrix character column by column. There’s some fading of the first column by the time the whole character is built up, but not enough to be objectionable. We like the whole build, with laser-cut wood and the brass and steel hardware. Check it out in the video below.

If this phosphorescent display strategy seems familiar, it’s because we’ve seen it before. Remember this persistence of phosphorescence display? Or perhaps this time-writing robot clock? It’s not a new idea, but [Stephen]’s execution can’t be beat.

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Yet More Takata Airbags Are Causing Fatalities Despite Different Propellant Chemistry

March 17, 2020 by 63 Comments

Takata Corporation has become well known as a lesson in product safety, thanks to their deadly airbags which were installed in cars worldwide. Despite filing for bankruptcy in 2017, their shadow lingers on as the biggest product recall in history continues to grow ever larger. Over time, the story grows deeper, as investigators find new causes for concern and deaths continue to mount.

In late 2019, another Takata recall was announced — one which caused fresh worry among industry officials familiar with the case. Up to this point, the defective parts produced by Takata were the models based on ammonium nitrate propellants, a chemical that other manufacturers had deemed too dangerous to use. However, there have been reports of other models using different chemistries having fatally injuring motorists, raising the question of whether any Takata airbag could be considered safe.

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3D Printed Parts Keep Respirators Operational During COVID-19 Epidemic

March 16, 2020 by 71 Comments

COVID-19 can seem like a paper tiger, when looking at bare mortality rates. The far greater problem is the increase in fatalities as health systems are stretched to the limit. With thousands of patients presenting all at once, hospitals quickly run out of beds and resources and suddenly, normally survivable conditions become life threatening. One Italian hospital found themselves in such a position, running out of valves for a critical respirator device needed to save their patients. Supplies were running out – but additive manufacturing was able to save the day.

The original part, left, with its 3D-printed replacement.

While the article uses the term “reanimation device”, it’s clear we’re talking about respirators here, necessary to keep patients alive during respiratory distress. The valve in question is a plastic part, one which likely needs to be changed over when the device is used with each individual patient to provide a sterile flow of air. After the alarm was raised by Nunzia Vallini, a local journalist, a ring around of the 3D printing community led to a machine being sent down to the hospital and the parts being reproduced. Once proven to work, things were stepped up, with another company stepping in to produce the parts in quantity with a high-quality laser fusion printer.

It’s a great example of 3D printers being used to produce actual useful parts, and of the community coming together to do vital lifesaving work. We’ve seen the technology come in clutch in the medical field before, too. Stay safe out there, and live to hack another day.

Thanks to [Jarno Burger], [LuigiBrotha], and [Michael Hartmann] for the tips!

Laser Tachometer Knows How Fast You Were Spinning Back There

February 12, 2020 by 25 Comments

Does your drill go as fast as the manufacturer says it will? Well, you’d need a tachometer to figure that out. They’re not that expensive to buy, but as [Elite Worm] shows, they’re not that expensive to make, either — about $10 total if you get your parts from the right places. Lucky for you, he has links to everything.

Really, the links are just the tip of the iceberg here as far as the gifts that [Elite Worm] bestows upon those who choose to undertake this project. The build video (after the break, as usual; our favor to you) is fantastic, and would be perfect for a beginner because of the entrancing speed at which he builds it. The video is straight up relaxing to watch, whether you want to build one or not.

It’s a fairly simple circuit — just push the momentary switch, and the laser diode and sensor pair count the revolutions over one second. The Arduino Nano multiplies this number by 60 and displays the RPM on the OLED screen. What we absolutely love about this build is the care that taken in designing the case. There’s a designated spot for each component, and the ones without their own special holder are kept in place with printed crossbar pieces. [Elite Worm] says this has a higher refresh rate than his store-bought tacho, and we say it looks way cooler, too.

Still don’t want to make one yourself? Well, okay. Before you buy one, try using your phone to calculate RPM.

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