The N64 Controller Gets Brass Gears Through 3D Printing

The controller for the Nintendo 64 is a masterpiece of design, and despite being more than two decades old, people are still using this controller competitively. Smash Bros, you know. Those competitive gaming enthusiasts are hard on their controllers, and after decades and tournaments, the analog stick will wear out. Previously, this required a rebuild or simply replacing the entire controller. Now there’s another option: a completely re-engineered analog stick, all made possible thanks to 3D printing.

[Nam Le] is a student at Cal Poly, and as would be expected for a very specific subset engineering students, had to track down new N64 controller every few months. The stick on these controllers wear out, so [Nam] decided to make the most durable joystick that has ever fit inside an N64 controller.

The design of the N64 stick is pretty simple, and exactly what you would expect if you’ve ever opened up an analog joystick. There’s the stick itself, which is connected to gears on the X and Y axes, which are in turn connected to encoders. This entire assembly sits in a bowl. After twenty years, the mating surface between the stick and the gears wear down, and the bowl becomes deformed. The solution here is obviously to engineer something sturdier, and despite what most of the 3D printing community will tell you, ABS and PLA just won’t cut it.

[Nam] re-designed the gears and bowl out of brass using lost-wax casting using 3D printed parts. These brass parts were mated with 3D printed gears and an enclosure for the bowl. The stick is nylon, an important design choice because this is the first part to wear down anyway, and it’s also the easiest part to replicate. Yes, this is designing an analog stick for the strength of materials and Real Engineering™ for those of you keeping track at home.

Right now, the joystick works as intended, and lasts much longer than the stock version. The goal now is to get this stick tournament-legal for some serious Smash time, in the hopes of not replacing controllers every few months.

555 timer circuit robot

555 Timer Robots Will Rule The World

A running joke we see in the comments by Hackaday readers whenever a project includes an Arduino or Raspberry Pi that seems like overkill is to proclaim that “I could have done it with a 555 timer!” That’s especially the case if the project amounts to a blinking light or anything which oscillates. Well [Danko Bertović] has made a whole robot out of a 555 timer circuit in his latest Volos Projects video.

Okay, it’s really a dead bug circuit in the shape of a robot but it does have blinking lights. We also like how the base is the battery, though some unevenness under it seems to make the whole thing a bit unstable as you can see in the video below. There are also a few parts which are cosmetic only. But it’s cute, it’s a 555 timer circuit, and it’s shaped like a robot. That all makes it a win.

We do wonder how it can be taken further. After all, a walk cycle is a sort of oscillation so the 555 timer circuit could run some servo motors or at least some piezoelectric feet. Ideas anyone?

On the other hand, if you’re looking for a dead bug circuit which belongs in a fine arts museum then you need look no further than The Clock.

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New Part Day: Put An Alexa In Everything

The last great hope for electronics manufactures is smart home assistants. The Alexas and Siris and OK Googles are taking over homes across the country. At its best, it’s HAL 9000, only slightly less homicidal. It will entertain your children, and you can order cat litter just by saying you want cat litter. This is the future, whether we like it or not.

In an attempt to capture the market, Amazon has released the Alexa Connect Kit. This is an Amazon-Echo-On-a-Chip — a piece of hardware that adds Alexa to microwaves, blenders, and whatever other bit of home electronics you can imagine.

The Alexa Connect Kit is the hardware behind Amazon’s efforts to allow developers easy integration with Alexa. The options for adding Alexa to a product up until now have been using Zigbee to connect an Echo Show or Echo Plus, or simply giving a device the ability to connect to an Echo through Bluetooth. The Alexa Connect Kit, however, is a pure hardware solution that puts Alexa in anything.

Unfortunately you can’t get one yet. Right now, the Alexa Connect Kit is just a preview, and if you want to get your hands on one — or get any specs on this bit of hardware — you’ll need to apply to the developer program. We’ve signed up and will share and juicy details that come our way as part of the program.

According to the Wall Street Journal (try Google referral link if you hit the pay wall), several companies are already working on integrating the Alexa Connect Kit into their existing product lines. Hamilton Beach and Procter & Gamble are both working on something, although the press doesn’t say what kind of device will now be loaded up with a voice assistant. Amazon, however, has a microwave using the technology that the owner can, “command the microwave to do things like defrost a half-pound of chicken, or set it up to automatically reorder a favorite type of popcorn on Amazon”.

Despite the sparse details, this is relatively game-changing when it comes to the world of homebrew electronics. We’ve seen dozens of projects using hacked Raspberry Pis and other microcontrollers to at Alexa to hacked coffee machines, to shoot Nerf darts, and to control a projector. If you can actually get one of these Alexas-on-a-chip, all those projects could be done with one simple piece of hardware.

Brandt Kuykendall ISP

One Man’s Journey To Becoming His Own ISP

America is a BIG country. There are pockets all across the land where broadband Internet is slow-to-nonexistent, and many individuals are left with wireless cell service as their only means of internet connection. This is the situation [Brandt Kuykendall] found himself in upon moving his family to Dillon Beach, CA. So he started up his own fiber ISP. (YouTube, embedded below.)

“Cell phone service was really our only option, but that proved to be extremely expensive. My wife came home with the bill (of) $707, and that was the last straw.”

Despite being a mere two hours from the technological hub of San Francisco [Brandt] found himself dissatisfied with the level of service he was receiving from his provider. However, instead of shredding his current contract altogether he decided to go directly to the source. He tracked down the location of the AT&T cell tower in his area and made every call he could in order to find out who was in charge of “opening up the taps”. Months of negotiation between AT&T and [Brandt] ensued and eventually resulted in a fiber line being installed directly into his garage.

The story didn’t stop there, because [Brandt] took it upon himself to spread the wealth by providing his neighbors with Wi-Fi access to the fiber optic line in exchange for a small monthly fee. Employing the use of industrial-grade small cell transmitters he essentially created a point-to-point network along his neighbors’ roofs. [Brandt’s] garage serves as the network monitoring hub enabling him to diagnose any traffic issues. What began as one man seeking decent internet speeds burgeoned into a journey to becoming his own ISP which now serves over 100 other residents of the Dillon Beach area.

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IBM 1403 printer working again

Fixing An IBM 1401 Computer To Get It Printing Again

The IBM 1401 is a classic computer which IBM marketed throughout the 1960s, late enough for it to have used transistors rather than vacuum tubes, which is probably a good thing for this story. For small businesses, it was often used as their main data processing machine along with the 1403 printer. For larger businesses with mainframes, the 1401 was used to handle the slower peripherals such as that 1403 printer as well as card readers.

Broken germanium transistor
Broken germanium transistor

The Computer History Museum in Mountain View, CA has two working 1401s as well as at least one 1403 printer, and recently whenever the printer printed out a line, the computer would report a “print check” error. [Ken Shirriff] was among those who found and fixed the problem and he wrote up a detailed blog entry which takes us from the first test done to narrow down the problem, through IBM’s original logic diagrams, until finally yanking out the suspect board and finding the culprit, a germanium transistor which likely failed due to corrosion and an emitter wire that doesn’t look solidly connected. How do they know that? In the typical [Ken]-and-company style which we love, they opened up the transistor and looked at it under a microscope. We get the feeling that if they could have dug even deeper then they would have.

If you’re unfamiliar with the work of this team who maintain the machines at the museum, you’ll want to read up on how they recently got a 1401 to run FORTRAN II code.

C64 Keyboard Helps Keep The Memory Alive

To say that the Commodore 64 was an important milestone in the history of personal computing is probably a bit of an understatement. For a decent chunk of the 1980s, it was the home computer, with some estimates putting the total number of them sold as high as 17 million. For hackers of a certain age, there’s a fairly good chance that the C64 holds a special spot in their childhood; perhaps even setting them on a trajectory they followed for the rest of their lives.

At the risk of showing his age, [Clicky Steve] writes in to tell us about the important role the C64 played in his childhood. He received it as a gift on his fifth birthday from his parents, and fondly remembers the hours he and his grandfather spent with a mail order book learning how to program it. He credits these memories with getting him interested in technology and electronic music. In an effort to keep himself connected to those early memories, he decided to build a modern keyboard with C64 keycaps.

As you might expect, the process started with [Steve] harvesting the caps from a real Commodore, in fact, the very same computer he received as a child. While the purists might shed a tear that the original machine was sacrificed to build this new keyboard, he does note that his C64 had seen better days.

Of course, you can’t just pull the caps off of C64 and stick them on a modern keyboard. [Steve] found the STLs for a 3D printable C64 to Cherry MX adapter on GitHub, and had 80 of them professionally printed as he doesn’t have access to an SLS printer. He reports the design works well, but that non-destructively removing the adapters from the caps once they are pressed into place probably isn’t going to happen; something to keep in mind for others who might be considering sacrificing their personal C64 for the project.

[Steve] installed the caps on a Preonic mechanical keyboard, which worked out fairly well, though he had to get creative with the layout as the C64 caps didn’t really lend themselves to the keyboard’s ortholinear layout. He does mention that switches a bit heavier than the Cherry MX Whites he selected would probably be ideal, but overall he’s extremely happy with his functional tribute to his grandfather.

If you’re more of a purist, you can always adapt the C64 keyboard directly to USB. Or go in the complete opposite direction and put a Raspberry Pi into a C64 carcass.

This Keyboard And Mouse Also Gives You A Workout

The Ergonomic Handheld Mouse / Keyboard Alternative from [Shervin Emami] is an all-in-one solution for your keyboarding and cursor moving needs.

The core of this build is a ‘grip-strengthening’ device that’s sold to guitarists. While the actual benefit of these devices for guitarists is questionable — there are a few anecdotes any music teacher will tell you about classical pianists ruining their hands with similar devices — the device itself can be converted into a fantastic chording keyboard. All you really need for a full-functioned keyboard is a few buttons in a rugged shell, and this ‘grip strengthener’ has that going in spades.

Underneath the plungers for each button [Shervin] installed a magnet and a magnetic sensor, meaning these buttons are analog, and shouldn’t wear out ever. With just a little bit of code on a Tiny BLE board these analog sensors can become a keyboard, a quadcopter controller, an interface for your VR setup, or anything else that can be controlled with a bunch of buttons.

Not to outdo himself, [Shervin] also managed to add some cursor control functionality to this build. This is done via the IMU onboard the Tiny BLE board, and by all accounts it works great.  You can check out a video of this build pretending it’s both a keyboard and a mouse below.

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