Discussing The Tastier Side Of Desktop 3D Printing

July 12, 2023 by 20 Comments

Not long after the first desktop 3D printers were created, folks started wondering what other materials they could extrude. After all, plastic is only good for so much, and there’s plenty of other interesting types of goop that lend themselves to systematic squirting. Clay, cement, wax, solder, even biological material. The possibilities are vast, and even today, we’re still exploring new ways to utilize additive manufacturing.

Ellie Weinstein

But while most of the research has centered on the practical, there’s also been interest in the tastier applications of 3D printing. Being able to print edible materials offers some fascinating culinary possibilities, from producing realistic marbling in artificial steaks to creating dodecahedron candies with bespoke fillings. Unfortunately for us, the few food-safe printers that have actually hit the market haven’t exactly been intended for the DIY crowd.

That is, until now. After nearly a decade in development, Ellie Weinstein’s Cocoa Press chocolate 3D printer kit is expected to start shipping before the end of the year. Derived from the Voron 0.1 design, the kit is meant to help those with existing 3D printing experience expand their repertoire beyond plastics and into something a bit sweeter.

So who better to host our recent 3D Printing Food Hack Chat? Ellie took the time to answer questions not just about the Cocoa Press itself, but the wider world of printing edible materials. While primarily designed for printing chocolate, with some tweaks, the hardware is capable of extruding other substances such as icing or peanut butter. It’s just a matter of getting the printers in the hands of hackers and makers, and seeing what they’ve got an appetite for.

Continue reading “Discussing The Tastier Side Of Desktop 3D Printing” →

Clay Makes For DIY Power Source, Just Add Water

June 15, 2023 by 17 Comments

[Robert Murray] starts out showing us some clay formations that house bees. He couldn’t take any of that clay home, but that’s no problem — clay is plentiful, and apparently, you can make a battery with it. Well, perhaps not really a battery. Adding water to zeolite — a clay often used as a filter material — generates heat, and where there’s heat, there can be electricity.

[Robert] uses a salvaged Peltier device, as you find in small electric refrigerators. These solid-state heat pumps usually convert electricity into a temperature differential, but in this case, it is used as a thermocouple, generating electricity from a temperature difference.

The clay used is a very fine aluminosilicate crystal known as zeolite 13X. Once it comes into contact with plain ordinary water, it immediately starts to boil. It’s a neat experiment, and with the Peltier underneath the metal container holding the clay, enough power is produced to spin a small motor. Of course this won’t power anything large, but on the other hand, plenty of things these days don’t take much power. This technique would work with any exothermic reaction of course, but there’s something compelling about the shelf-stability of water and clay.

Beats a potato, we suppose. Batteries don’t have to be difficult to make. It is only hard to make really good ones.

Continue reading “Clay Makes For DIY Power Source, Just Add Water” →

NASA’s Voyager Space Probe’s Reserve Power, And The Intricacies Of RTG-Based Power Systems

May 3, 2023 by 45 Comments

Launched in 1977, the Voyager 1 and 2 space probes have been operating non-stop for over 45 years, making their way from Earth to our solar system’s outer planets and beyond. Courtesy of the radioisotope thermoelectric generators (RTGs) which provided 470 W at launch, they are able to function in the darkness of Deep Space as well as they did within the confines of our Sun-lit solar system. Yet as nothing in the Universe is really infinite, so too do these RTGs wear out over time, both from natural decay of their radioactive source and from the degradation of the thermocouples.

Despite this gradual drop in power, NASA recently announced that Voyager 2 has a hitherto seemingly unknown source of reserve power that will postpone the shutdown of more science instruments for a few more years. The change essentially bypasses a voltage regulator circuit and associated backup power system, freeing up the power consumed by this for the scientific instruments which would otherwise have begun to shut down years sooner.

While this is good news in itself, it’s also noteworthy because the Voyager’s 45+ year old Multi-Hundred Watt (MHW) RTGs are the predecessor to the RTGs that are still powering the New Horizons probe after 17 years, and the Mars Science Laboratory (Curiosity) for over 10 years, showing the value of RTGs in long-term exploration missions.

Although the basic principle behind an RTG is quite simple, their design has changed significantly since the US put a SNAP-3 RTG on the Transit 4B satellite in 1961.

Continue reading “NASA’s Voyager Space Probe’s Reserve Power, And The Intricacies Of RTG-Based Power Systems” →

DIY Mini Fridge Is Pure Brilliance In Foam

February 18, 2023 by 54 Comments

There’s nothing more pleasing on a hot day than an ice-cold beverage. While the vast majority of us have a fridge in the kitchen, sometimes it’s desirable to have a further fridge in the lab, games room, or workshop. To that end, you may find value in this ultra-cheap, low-cost DIY fridge build from [Handy_Bear].

Like many tiny fridge builds, this design eschews complex gas-cycle refrigeration techniques for simple Peltier modules. These are devices that have one cold side and one hot side, because they move heat when electricity is applied. This build uses a Peltier module fitted with a fan to better shift away heat from the hot side, improving the module’s cooling ability.

The “fridge” itself is assembled out of thick XPS insulation foam. A hot wire cutter was used to cut several slabs which were then assembled using hot glue. The Peltier module is installed on the back, at the top of the fridge. Thus, air which is cooled in this area will then travel down through the rest of the fridge’s cavity. [Handy_Bear] also goes over how to produce a working hinge and a gasket for the door, which helps with ease-of-use and efficiency. As a nice touch, a set of 12V LED lights are also installed inside, which light when the door is open. Just like the real thing!

The final build is noisy, slow to cool down, and it uses 60 watts of power to cool down just two regulation-sized sodas. Notably, you could fit two standard NATO smoke grenades in the same space, as they’re almost-identically sized (ask us how we know). However, smoke grenades don’t usually need to be refrigerated.

None of that means it isn’t fun though! Plus, [Handy_Bear] notes that adding a second Peltier would greatly aid the fridge’s ability to quickly chill your grenades sodas. You might even like to explore the use of special fan designs to make the fridge even quieter! Video after the break.

Continue reading “DIY Mini Fridge Is Pure Brilliance In Foam” →

Making A Do-It-Yourself Sand Battery

November 21, 2022 by 89 Comments

Storing energy can be done in many ways, with the chemical storage method of a battery being one of the most common. Another option is a thermal battery, which basically means making something hot, and later extracting that heat again. In this video by [Robert Murray-Smith] the basic concept of a thermal battery that uses sand is demonstrated.

By running a current through a resistive wire that’s been buried inside a container with sand, the sand is heated up to about 200 °C. As [Robert] points out, the maximum temperature of the sand can be a 1000 °C or more. Because sand doesn’t boil like water, the total amount of energy stored in sand is correspondingly higher.

Extracting the thermal energy can be done rather inefficiently using the demonstrated Peltier element. A Stirling engine, or steam generator and turbine, would get a lot more energy out. Either way, the thermal battery itself is made using just plain sand, which makes it an attractive DIY target to tinker with.

Continue reading “Making A Do-It-Yourself Sand Battery” →

Teardown: Cooler Max Liquid Cooling System

October 17, 2022 by 57 Comments

Every week, the Hackaday tip line is bombarded with offers from manufacturers who want to send us their latest and greatest device to review. The vast majority of these are ignored, simply because they don’t make sense for the sort of content we run here. For example, there’s a company out there that seems Hell-bent on sending us a folding electronic guitar for some reason.

At first, that’s what happened when CoolingStyle recently reached out to us about their Cooler Max. The email claimed it was the “World’s First AC Cooler System For Gaming Desktop”, which featured a “powerful compressor which can bring great cooling performance”, and was capable of automatically bringing your computer’s temperature down to as low as 10℃ (50°F). The single promotional shot in the email showed a rather chunky box hooked up to a gaming rig with a pair of flexible hoses, but no technical information was provided. We passed the email around the (virtual) water cooler a bit, and the consensus was that the fancy box probably contained little more than a pair of Peltier cooling modules and some RGB LEDs.

The story very nearly ended there, but there was something about the email that I couldn’t shake. If it was just using Peltier modules, then why was the box so large? What about that “powerful compressor” they mentioned? Could they be playing some cute word games, and were actually talking about a centrifugal fan? Maybe…

It bothered me enough that after a few days I got back to CoolingStyle and said we’d accept a unit to look at. I figured no matter what ended up being inside the box, it would make for an interesting story. Plus it would give me an excuse to put together another entry for my Teardowns column, a once regular feature which sadly has been neglected since I took on the title of Managing Editor.

There was only one problem…I’m no PC gamer. Once in a while I’ll boot up Kerbal Space Program, but even then, my rockets are getting rendered on integrated video. I don’t even know anyone with a gaming computer powerful enough to bolt an air conditioner to the side of the thing. But I’ve got plenty of experience pulling weird stuff apart to figure out how it works, so let’s start with that.

Continue reading “Teardown: Cooler Max Liquid Cooling System” →

Pi Pico Gives Its Life For Overclocking

August 25, 2022 by 14 Comments

How fast can a Raspberry Pi Pico go? Well, apparently the answer is 1 GHz if you freeze it and give it over twice the voltage it normally gets. Oh, one catch. After a few minutes, the chip will fry itself.

That’s the results reported by [David] who took a Peltier cooler and a pretty serious over-voltage. The dhrystone scores went from around 200 to over 1100. Of course, there’s that pesky early death to worry about, so you probably won’t want to try this at home.

Even before the chip bites the dust, there are other problems to address. For example, once you get much over 250 MHz, the Pico’s SPI flash can’t keep up, so all the software you want to run has to be put in RAM first. You’ll also want to do some poking at the system clock parameters.

Honestly, we enjoy overclocking PCs or just about anything else. The good news is if you fry a Pico, it won’t make a sizable dent in your wallet. It is also a fun way to learn a bit more about the internals of the processor. According to [David], the cooler took the part to -40 C. We wonder how it would fare in a bath of LN2?

Of course, you can push a regular Pi, too. If you really need a 1 GHz overclocked microcontroller, maybe check out the Teensy.