Jointly Is A Typeface Designed For CNC Joinery

September 16, 2025 by 23 Comments

If you have a CNC router, you know you can engrave just about any text with the right tool, but Jointly is a typeface that isn’t meant to be engraved. That would be too easy for [CobyUnger]. His typeface “Jointly” is the first we’ve seen that’s meant to be used as joinery.

The idea is simple: carve mortises that take the shape of letters in one piece, and carve matching letter-tenons into the end of another. Push them together, and voila: a joint! To get this concept to work reliably, the font did have to be specially designed — both the inner and outer contours need to be accessible to a rotary cutting tool. Cutting tools get harder to use the smaller they go (or more fragile, at any rate) so with Jointly, the design spec was that any letters over 3/4″ (19.05 mm) tall needed to be handled with a 1/8″ (3.175 mm) rotary cutter.

This gives the font a friendly curved appearance we find quite fetching. Of course if you’re going to be cutting tenons into the end of a board, you’re going to need either some serious z-depth or an interesting jig to get the end of the board under the cutting head. It looks like [CobyUnger] has both, but he mentions the possibility of using a handheld CNC router as the cheaper option.

Speaking of routing out type, do you know the story of Gorton? You can’t make joinery with that typeface, but you’ve almost certainly seen it.

Photo of Microtronic 2090

The Microtronic Phoenix Computer System

September 15, 2025 by 4 Comments

A team of hackers, [Jason T. Jacques], [Decle], and [Michael A. Wessel], have collaborated to deliver the Microtronic Phoenix Computer System.

In 1981 the Busch 2090 Microtronic Computer System was released. It had a 4-bit Texas Instruments TMS1600 microcontroller, ran at 500 kHz, and had 576 bytes of RAM and 4,096 bytes of ROM. The Microtronic Phoenix computer system is a Microtronic emulator. It can run the original firmware from 1981.

Between them the team members developed the firmware ROM dumping technology, created a TMS1xxx disassembler and emulator, prototyped the hardware, developed an Arduino-based re-implementation of the Microtronic, designed the PCB, and integrated the software.

Unlike previous hardware emulators, the Phoenix emulator is the first emulator that is not only a re-implementation of the Microtronic, but actually runs the original TMS1600 firmware. This wasn’t possible until the team could successfully dump the original ROM, an activity that proved challenging, but they got there in the end! If you’re interested in the gory technical details those are here: Disassembling the Microtronic 2090, and here: Microtronic Firmware ROM Archaeology. Continue reading “The Microtronic Phoenix Computer System” →

See Voyager’s 1990 ‘Solar System Family Portrait’ Debut

September 15, 2025 by 5 Comments

It’s been just over 48 years since Voyager 1 was launched on September 5, 1977 from Cape Canaveral, originally to study our Solar System’s planets. Voyager 1 would explore Jupiter and Saturn, while its twin Voyager 2 took a slightly different route to ogle other planets. This primary mission for both spacecraft completed in early 1990, with NASA holding a press conference on this momentous achievement.

To celebrate the 48th year of the ongoing missions of Voyager 1 and its twin, NASA JPL is sharing an archive video of this press conference. This was the press conference where Carl Sagan referenced the pinpricks of light visible in some images, including Earth’s Pale Blue Dot, which later would become the essay about this seemingly insignificant pinprick of light being the cradle and so far sole hope for the entirety of human civilization.

For most people in attendance at this press conference in June of 1990 it would likely have seemed preposterous to imagine both spacecraft now nearing their half-century of active service in their post-extended Interstellar Mission. With some luck both spacecraft will soon celebrate their 50th launch day, before they will quietly sail on amidst the stars by next decade as a true testament to every engineer and operator on arguably humanity’s most significant achievement in space.

Thanks to [Mark Stevens] for the tip.

Continue reading “See Voyager’s 1990 ‘Solar System Family Portrait’ Debut” →

A Closer Look Inside A Robot’s Typewriter-Inspired Mouth

September 15, 2025 by 26 Comments

[Ancient] has a video showing off a fascinating piece of work: a lip-syncing robot whose animated electro-mechanical mouth works like an IBM Selectric typewriter. The mouth rapidly flips between different phonetic positions, creating the appearance of moving lips and mouth. This rapid and high-precision movement is the product of a carefully-planned and executed build. When we featured this project before, we wanted to see under the hood. Now we can.

Behind the face is a ball that, when moving quickly enough, gives the impression of animated mouth and lips. The new video gives a closer look at how it works.

[Ancient] dubs the concept Selectramatronics, because its action is reminiscent of the IBM Selectric typewriter. Instead of each key having a letter on a long arm that would swing up and stamp an ink ribbon, the Selectric used a roughly spherical unit – called a typeball – with letters sticking out of it like a spiky ball.

Hitting the ‘A’ key would rapidly turn the typeball so that the ‘A’ faced forward, then satisfyingly smack it into the ink ribbon at great speed. Here’s a look at how that system worked, by way of designing DIY typeballs from scratch. In this robot, the same concept is used to rapidly flip a ball bristling with lip positions.

We first saw this unusual and fascinating design when its creator showed videos of the end result on social media, pronouncing it complete. We’re delighted to see that there’s now an in-depth look at the internals in the form of a new video (the first link in this post, also embedded below just under the page break.)

The new video is wonderfully wordless, preferring to show rather than tell. It goes all the way from introducing the basic concept to showing off the final product, lip-syncing to audio from an embedded Raspberry Pi.

Continue reading “A Closer Look Inside A Robot’s Typewriter-Inspired Mouth” →

Hosting A Website On A Disposable Vape

September 15, 2025 by 53 Comments

For the past years people have been collecting disposable vapes primarily for their lithium-ion batteries, but as these disposable vapes have begun to incorporate more elaborate electronics, these too have become an interesting target for reusability. To prove the point of how capable these electronics have become, [BogdanTheGeek] decided to turn one of these vapes into a webserver, appropriately called the vapeserver.

While tearing apart some of the fancier adult pacifiers, [Bogdan] discovered that a number of them feature Puya MCUs, which is a name that some of our esteemed readers may recognize from ‘cheapest MCU’ articles. The target vape has a Puya PY32F002B MCU, which comes with a Cortex-M0+ core at 24 MHz, 3 kB SRAM and 24 kB of Flash. All of which now counts as ‘disposable’ in 2025, it would appear.

Even with a fairly perky MCU, running a webserver with these specs would seem to be a fool’s errand. Getting around the limited hardware involved using the uIP TCP/IP stack, and using SLIP (Serial Line Internet Protocol), along with semihosting to create a serial device that the OS can use like one would a modem and create a visible IP address with the webserver.

The URL to the vapeserver is contained in the article and on the GitHub project page, but out of respect for not melting it down with an unintended DDoS, it isn’t linked here. You are of course totally free to replicate the effort on a disposable adult pacifier of your choice, or other compatible MCU.

Off To The Races With ESP32 And EInk

September 15, 2025 by 16 Comments

Off to the races? Formula One races, that is. This project by [mazur8888] uses an ESP32 to keep track of the sport, and display a “live” dashboard on a 2.9″ tri-color LCD.

“Live” is in scare quotes because updates are fetched only every 30 minutes; letting the ESP32 sleep the rest of the time gives the tiny desk gadget a smaller energy footprint. Usually that’s to increase battery life, but this version of the project does not appear to be battery-powered. Here the data being fetched is about overall team rankings, upcoming races, and during a race the current occupant of the pole-position.

There’s more than just the eInk display running on the ESP32; as with many projects these days, micro-controller is being pressed into service as a web server to host a full dashboard that gives extra information as well as settings and OTA updates. The screen and dev board sit inside a conventional 3D-printed case.

Normally when talking Formula One, we’re looking into the hacks race teams make. This hack might not do anything revolutionary to track the racers, but it does show a nice use for a small e-ink module that isn’t another weather display. The project is open source under a GPL3.0 license with code and STLs available on GitHub.

Thanks to [mazur8888]. If you’ve got something on the go with an e-ink display (or anything else) send your electrophoretic hacks in to our tips line; we’d love to hear from you.

Flashlight Repair Brings Entire Workshop To Bear

September 15, 2025 by 16 Comments

The modern hacker and maker has an incredible array of tools at their disposal — even a modestly appointed workbench these days would have seemed like science-fiction a couple decades ago. Desktop 3D printers, laser cutters, CNC mills, lathes, the list goes on and on. But what good is all that fancy gear if you don’t put it to work once and awhile?

If we had to guess, we’d say dust never gets a chance to accumulate on any of the tools in [Ed Nisley]’s workshop. According to his blog, the prolific hacker is either building or repairing something on a nearly daily basis. All of his posts are worth reading, but the multifaceted rebuilding of a Anker LC-40 flashlight from a couple months back recently caught our eye.

Continue reading “Flashlight Repair Brings Entire Workshop To Bear” →