Restoring A Strange Milling Machine From Craigslist

June 1, 2017 by 25 Comments

[diyVT] found a real white elephant in this milling machine from Craigslist. It cost him only $200, cheap for a small mill, so it was worth the gamble. We’re not sure what to call this — it’s not exactly a gantry mill, not a horizontal mill, and definitely not a knee mill. The tag says V-Mill, made by either Pierce West or Tree Tool and Die Works, depending on which ID plate you read. The Tree has a three-phase motor, but it came with a phase converter, so it should be good to run on single phase 220 volt household power.

The machine was in good physical shape, at least until the previous owner attempted to move it out of the garage. During the move one of the cast iron chain drive handwheel brackets broke into three pieces. Cast iron is no fun to weld. It has to be pre-heated, welded with nickel rod, and slowly cooled. Some hackers would have given up or built a new part, but [diyVT] accepted the challenge. He put the puzzle pieces back together, grooved them out with an angle grinder, and welded everything. The result wasn’t pretty, but it only has to take the force of the handwheel and the 200 lb gorilla spinning it.

After a bit of work on the motor and head, including a new belt, this tree was ready to cut. [diyVT] snuck out of a family bar-b-que to cut his first chips on the new (to him) machine.

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Watch The ClearWalker Light Up And Dip Its Toes

June 1, 2017 by 10 Comments

[Jeremy Cook]’s latest take on the Strandbeest, the ClearWalker, is ready to roll! He’s been at work on this project for a while, and walks us through the electronics and control system as well as final assembly tweaks. The ClearWalker is fully controllable and includes a pan and tilt camera as well as programmable LED segments, and even a tail.

When we last saw [Jeremy] at work on this design, it wasn’t yet functional. He showed us all the important design and assembly details that went into creating a motorized polycarbonate version of [Theo Jansen’s] classic Strandbeest design; there’s far more to the process than simply scaling parts up or down. Happily, [Jeremy] is able to show off the crystal clear beauty in his photo gallery as well as a new video, embedded below.

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Hackaday Prize Entry: A Community Mesh Network

June 1, 2017 by 26 Comments

While the Internet of Things is here to stay, and will kill us all, there are a few places left on the planet that will remain unscathed during the robot uprising. These underserved communities still have a need for communications and networking, leading [hlew] to create a Community Engagement Mesh Network as an entry for The Hackaday Prize.

While there are many, many options available for DIY networking solutions out there today, [hlew] is leaning on some work done by some of [Bruce Land]’s students at Cornell. This project used simple and cheap nRF24 radio modules for a true mesh network with multi-node communication, dynamic route discovery, and dynamic route reconfiguration.

The CEMN will rely on this network to provide communications to underserved communities. The primary goal of this network is to broadcast information like crop reports and health advisories, but it can also be used for peer to peer communications between individuals.

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Invention Killed The Inventor

June 1, 2017 by 45 Comments

The desire to innovate and change the world can drive one to take dangerous risks. Sometimes, inventors pay the ultimate price. Inventors can be early testers of a device under development, and sometimes pushing the limits of what’s possible has deadly consequences. In this era of warning labels on coffee cups, it’s perhaps worth taking a look back at some inventors of the past who lost their lives in the pursuit of building something new.

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DIY Induction Soldering Iron

June 1, 2017 by 36 Comments

[Kasyan TV] shows us how to make a really simple DIY induction soldering iron complete with DIY soldering tips.

This is a pretty cool project. Most of us are used to temperature controlled ceramic heating elements, but there are other ways to get those irons up to temperature. Using scraps from older, presumably broken, soldering irons and some pieces of copper and iron along with a thermocouple for temperature management, [Kasyan TV] manages to throw together an Inductively heated soldering iron. To insulate the coil from the iron they use Kapton tape. The video goes on to show how to make your own induction iron, although missing is a power supply. We are sure a quick eBay search for an induction heater module should bring up something suitable to power the iron, or you could just wait and watch the their next video that will go over power supplies. The soldering tips are simply made from thick copper wire sculpted into the correct shape.

There are advantages to using a soldering iron like this, for example they are pretty durable and will take a knock or two, Our concern is that magnetically sensitive parts may not be happy, and the iron might destroy what you are trying to build. Either way we’ve put the video below the break, so take a look.

Hackaday has featured a few different DIY soldering irons and some pretty cool DIY Soldering Stations over the years. What is your soldering iron of choice and why?

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FPGA Rescues Scope From The Dumpster

June 1, 2017 by 62 Comments

I’m always on the lookout for a quality addition to my lab that would respect my strict budget. Recently, I’ve found myself pushing the Hertz barrier with every other project I do and hence desperately wanted a high bandwidth scope. Unfortunately, only recently have 70 MHz to 100 MHz become really affordable, whilst a new quad channel oscilloscope in the 500 MHz to 1 GHz range still costs a fortune to acquire. My only option was to find an absolute miracle in the form of an old high bandwidth scope.

It seemed the Gods of Hand Me Down electronics were smiling upon me when I found this dumpster destined HP 54542C. It appeared to be in fairy good shape and was the Top Dog in its day. But something had to be broken right? Sure enough, the screen was clearly faulty and illegible. Want to know how I fixed it? Four letters: FPGA.

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Simulating VR Obstacles With Wheelchair Brakes

June 1, 2017 by 6 Comments

[Joey Campbell] is studying for his PhD at the Bristol Interaction and Graphics Lab, focusing on the interplay between real and virtual objects within the realm of exergaming–“gamercising” where physical motion and effort drives the game. The goal is to make the physical effort seem to correspond with what’s seen on the headset.

[Joey] set up a test rig where an exercise bike’s gears were adjusted based on the terrain encountered, seeking to find out if that realism inspired a greater feeling of immersion. He also provided some test subjects a HUD with their heart rate and other stats, to see if that encouraged gamers to exercise more.

In his current project, [Joey] has equipped a wheelchair with a pair of Arduino-controlled servos that squeeze the brakes to simulate an obstacle. In the VR realm, a player pushes the wheelchair toward a virtual block and the brakes engage, requiring the player push harder to bypass the obstacle.

One imagines the possibilities of games designed for specifically for wheelchairs. The Eyedrivomatic wheelchair that won the 2015 Hackaday Prize sounds perfect for the job!

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