An Introduction To Casting With Nuka Cola

November 28, 2015 by Brian Benchoff 12 Comments

There’s less than a month until the next Star Wars is released, and consequently a few weeks until amateur propmakers and cosplayers go insane fabricating their own lightsabers with lightsaber cross guards and rolling robots. Until then, Fallout is pretty cool and [Bill] is here to give us an introduction to prop making with one of the defining objects of this post-apocalyptic universe. He created a real life copy of a Nuka Cola bottle and created a great introduction to resin casting in the process.

As with all proper part making endeavours, this project began with getting reasonably accurate models of the object to be copied. In Fallout, we’re lucky enough to have a way to look at a specific object while zooming and spinning around it, giving [Bill] the basic shape. The size was rather easy as well: all bottlecaps are the same size, so [Bill] just scaled the model to that.

With the model created and the part printed out, assembled, and finished, it was time to create the mold. [Bill] used a two-part silicone mold for the basic shape. The actual casting was done by rolling around a little resin on the inside of the mold. There’s no need for a solid, bottle-shaped block of resin; bottles are hollow anyway.

There are a few neat tricks [Bill] has up his sleeve, including coating the inside of the mold with aluminum powder and using a vinyl cutter to get the labels and logos exactly right. The finished product turns out great, perfect for leaving in the Wasteland for 200 years until the Sole Survivor stumbles upon it.

Video below.

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Hacklet 86 – Time-lapse Projects

November 28, 2015 by Adam Fabio 10 Comments

“If I could save time in a bottle…” it’s not just an old song, it’s a passion for many photography hackers. Time-lapse photography is a way to show the movement of time through still images. These images are animated into what essentially is a video recorded at a super low frame rate. We’re talking one frame per minute or slower in some cases! The camera doesn’t have to be still for all this, but any motion must be carefully controlled. This has led hackers, makers, and engineers to create a myriad of time-lapse rigs. This week’s Hacklet is all about some of the best time lapse projects on Hackaday.io!

We start with [Swisswilson] and the simply named Timelapse rig. To say this rig is beefy would be an understatement. All the aluminum parts, with the exception of the gears, were machined by [Swisswilson]. Two ~~Nema-23~~ Nema-17 motors are controlled by Sparkfun Easy Stepper Drive boards, while an Arduino Micro serves as the controller. The electronics are all housed in a sturdy box which also serves as a remote control. A joystick allows pan and tilt to be manually controlled. The bombproof construction is definitely a help here, as [Swisswilson] is using this rig with DSLR cameras. Combined with a lens, these setups can reach a pound or two.

Next up is [minWi], who put their script-foo to work with raspilapse. Raspilapse automates the entire process of taking photos, assembling them into a movie, and uploading to YouTube. The hardware is a Raspberry Pi Model B, with a RasPi Camera. The Pi shoots images then uploads them to a Virtual Private Server (VPS). [minWi] used an external server to save wear and tear on the Pi’s SD storage card. At the end of the day, the VPS uses ffmpeg to assemble the images into a video, then uploads the whole thing to YouTube. We’re betting that with a few script mods, this entire process could be run on a Raspberry Pi 2. If you’re really worried about the SD card, a USB flash drive could be used.

[Andyhull] takes us down to one frame per day with Sunset and Sunrise camera controller. [Andy] wanted to get shots of the sunrise every day. Once converted to a video, these shots are great for documenting the passing of the seasons. He used a Canon point and shoot camera along with the Canon Hack Devleoper’s Kit (CHDK) for his camera. The camera has its own real-time clock, and with CHDK, it can be programmed to shoot images at sunrise. The problem is power. Leaving the camera on all the time would quickly drain the batteries. Arduino to the rescue! [Andy] programmed an Arduino Pro Mini to turn the camera on just before sunrise, then shut it back down. The standby power of a sleeping ATmega328 is much lower than the camera’s, leading to battery life measured in weeks.

Finally, we have [caramellcube] who added data to their time-lapse photos with Portable Observation Device (POD). POD was conceived as a device to aid paranormal investigators. The idea was to have a device that could take images and record data at a set interval from within a locked room. Sounds like a job for a Raspberry Pi! [caramellcube] started with Adafruit’s Raspberry Pi-based touchscreen camera kit. From there they added a second board controlled by an Arduino Nano. The Nano reads just about every sensor [caramellcube] could fit, including humidity, air pressure, magnetic field strength, acceleration, light (4 bands), sound, and static charge. The Nano allows [caramellcube] to connect all those sensors with a single USB port on the Pi. We’re not sure if [caramellcube] has found any ghosts, but we’re sure our readers can think of plenty of uses for a device like this!

If you want to see more time-lapse projects, check out our new time-lapse projects list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

The Internet Of Reflow Ovens

November 28, 2015 by Al Williams 34 Comments

Using a toaster oven to reflow solder isn’t a new idea. But [Sukasa] wanted something that had more features and improved appearace. So he married a Netduino, a toaster oven, and some solid state relays to made a clean-looking reflow oven. His goal was to have nothing look like an overt modification to a casual observer. Inside, however, the oven now has a network connection for system status via a Web browser or JSON.

The new brains of the oven are a Netduino Plus 2 and an I2C port expander that connects to a few extra I/O devices. The challenging I/O, though, is the heaters. When cold, the oven can draw over 16 amps, so a pair of 12A solid state relays ~~in parallel~~ handle that load. There are also two fans: one to keep the electronics cool and another on software control. An IGBT allows the controller to pulse width modulate the fan’s output. A pair of MAX31855s read the thermocouples that report the temperature.

The controller was a mashup of the existing oven’s keypad and an add-on LCD display (see right). One thing we didn’t see was a schematic. Of course, you can read the code and figure out how it is all connected and (unless you use the exact same oven) you are probably going to need to modify things to suit your particular setup, anyway.

We’ve seen other good looking reflow oven and controller builds in the past, including one with a touchscreen. It is also worth noting that you can find reflow ovens at relatively low prices now if you don’t feel like rolling your own.

SRF01 Ultrasonic Sensor Teardown

November 28, 2015 by Will Sweatman 25 Comments

The SRF01 is a popular ultrasonic sensor used primarily for range finding applications. [Jaanus] discovered that they had a few flaws, including not working after being dropped. The faulty ones began to pile up, so he decided to tear one apart and put his engineering skills to use.

The SRF01 is unique in that it only uses a single transducer, unlike the SRF04, which uses two. Using only one transducer presents a problem when measuring very close distances. The transducer emits a pulse of sound and then must listen for the echo. The smaller the distance, the smaller the time interval between the pulse and when the echo returns. There is a fundamental limit to this time as the transducer has to recover from what is known as ringing. [Jaanus] discovered that the SRF01 solves the ringing problem with the use of a PIC24’s ADC and its 500 ksps (kilosamples per second) rate. This allows it to measure very close distances.

Be sure to check out the teardown for more details on how the SRF01 works.

ESP8266 BASIC WiFi Thermostat Is Child’s Play

November 28, 2015 by Elliot Williams 15 Comments

If you’ve read any of our posts in the last couple years, you’ll have noted that our community is stoked about bringing the Internet to their devices on the cheap with the ESP8266 modules. Why? This forum post that details making a WiFi thermostat really brings the point home: it’s so easy and cheap to build Internet-enabled devices that you almost can’t resist.

When the ESP8266 first came out, there very little documentation, much less code support. Since then Espressif’s SDK has improved, the NodeMCU project brought Lua support, and there’s even Arduino support. Most recently, BASIC has been added to the ESP stable, and that really lowers the barriers to creating a simple WiFi widget, like the thermostat example here that uses a Dallas DS18B20 temperature sensor and an LED as a stand-in for the heater element.

The hardware for this project, a re-build of this demo code from the ESP8266 BASIC docs, is nothing more than a few off-the-shelf parts soldered together. No schematic required.

What makes the project work behind the scenes is some clever code-reuse by [Rotohammer] on the ESP8266 forums. Essentially, he wrapped the Arduino’s one-wire library, giving it simple BASIC bindings. Then all that’s left for the BASIC coder is to read the value and print it out to a webpage.

There’s all sorts of details swept under the rug here, and those of you out there who are used to bare-metal programming will surely huff and puff. But there’s a time for building your own injection-molder to make DIY Lego bricks, and there’s a time to just put blocks together. This project, and the BASIC interpreter that made it possible, demonstrate how much joy someone can get from just putting the parts together.

Basic Toolkit For The Basement Biohacker

November 27, 2015 by Dan Maloney 5 Comments

Laying hands on the supplies for most hacks we cover is getting easier by the day. A few pecks at the keyboard and half a dozen boards or chips are on an ePacket from China to your doorstep for next to nothing. But if hacking life is what you’re into, you’ll spend a lot of time and money gathering the necessary instrumentation. Unless you roll your own mini genetic engineering lab from scratch, that is.

Taking the form of an Arduino mega-shield that supports a pH meter, a spectrophotometer, and a PID-controlled hot plate, [M. Bindhammer]’s design has a nice cross-section of the instruments needed to start biohacking in your basement. Since the shield piggybacks on an Arduino, all the data can be logged, and decisions can be made based on the data as it is collected. One example is changing the temperature of the hot plate when a certain pH is reached. Not having to babysit your experiments could be a huge boon to the basement biohacker.

Biohacking is poised to be the next big thing in the hacking movement, and [M. Bindhammer]’s design is far from the only player in the space. From incubators to peristaltic pumps to complete labs in a box, the tools to tweak life are starting to reach critical mass. We can’t wait to see where these tools lead.

Streaming Video On An Apple IIc

November 27, 2015 by Elliot Williams 6 Comments

Some of the projects we feature solve a problem. Others just demonstrate that they can be done. We’re guessing that it’s the latter that motivated [Joshua Bell] to write a VNC client for an Apple IIc. To fully appreciate how insane this is, have a look at the video below the break.

There’s more than one thing amazing about this hack. Somehow, [Joshua]’s VNC program runs entirely in the memory of an Apple IIc, as he demonstrates at the beginning of the video by downloading all of the code into the Apple over a serial cable. After the initial bootstrap, he runs the code and you see (in full four-color splendour!) a low-res Windows XP appear on the IIc.

What’s more incredible, but is unfortunately not demonstrated in the video, is that he appears to have not just mirrored the PC’s screen on the Apple, but has actually managed to get a one-frame-per-second bi-directional VNC working at 115,200 baud. In this snapshot from his flickr gallery, he appears to be playing Karateka on the IIc and watching it on his laptop.

If you’ve got a IIc kicking around, and you want to show it yet more new tricks, don’t neglect this browser written for the Apple IIc. Or if you’ve only got an Apple IIc+ and you’re totally ticked off that the beep is different from that of the IIc, you can always go on an epic reverse-engineering quest to “repair” it.

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