MRRF: MakerOS For Maker Business Management

If you’re a maker business, making the things is usually your chief concern, whether you’re 3D printing widgets or milling them. But if you don’t put enough time and energy into things like client interaction and payments, you may find that you don’t have customers. [Mike Moceri] was tired of bloated systems like Salesforce that cost entirely too much for what they are. He created makerOS to help maker businesses be more effective without wasting time, starting with his own—a Detroit-based 3D printing, design, and prototyping firm called Manulith.

When a business registers with makerOS, they get a custom subdomain. makerOS is white-label software that provides a dashboard for the business owner and opens the lines of communication between maker and client. The client sees their own dashboard, and here they can can fill out a short form to describe what they want and upload photos and files from common cloud services. The dashboard provides a simple way to quote products and services, take payments, and facilitate discussion between manufacturer and client through a sort of wall/bulletin board which supports @ mentions and push notifications.

It’s free to register a subdomain with makerOS and install it on your existing site. The minimal costs associated are transaction based and flexible as your company grows.

Digital Light Processing, So Many Tiny Mirrors

Did you know there are a million little mirrors flickering back and forth, reflecting light within some modern projectors; like a flip-dot display but at the micro level? In his video, [Ben Krasnow] explains the tiny magic at work in DLP, or digital light processing technology with a scaled up model he constructed of the moving parts.

LCD projectors work much like old slide projectors. Light is shined through a transparent screen containing the image, which is then focused and enlarged through a lens. DLP projectors however achieve the moving image in a slightly different way. A beam of focused light is shined onto a chip equipped with an array of astonishingly small mirrors. When the mirror is flipped in one direction, it reflects the light out through the lens and creates a visible pixel. When the mirror is tilted the opposite direction, no light is reflected and the pixel is dark. All of these tiny moving parts are actuated by means of static electricity, and since a pixel can effectively only either be in an on or off state without any range of value in-between, the pixel must flutter at a rate fast enough to achieve the illusion of intensity, much like pulsing an LED to create a dimming effect.

In addition to slicing open the protective casing of one of these tiny micro-mirrored chips to give us a look at their physical surface under a microscope, [Ben] also built his own functioning matrix from tiles of mirrors and metal washers sandwiched around pieces of string. A wound electromagnet positioned behind each tile tilts the pixel into position when a current is run through the wire — although he didn’t sink the time needed to build out the full array in this manner (and we don’t blame him). If you do have the time and add in a high powered flash-light, this makes for an awesome way to shine messages on your roommate’s wall.

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Hackaday Links: March 22, 2015

[Liam Kennedy] built a wearable space station notifier it’s on Kickstarter, and now the campaign is in its final hours. It’s very cool; doubly so if you don’t have to talk to a crazy lady who doubts the existence of NASA.

[countkillalot] lost a Raspberry Pi. It was in his apartment, and responded to ping, but he couldn’t find it. Turning the Pi into an FM transmitter revealed its location. Relevant bash.org.

If you don’t listen to the Amp Hour podcast, oh man are you in for a treat. This time it’s [Chuck Peddle], father of the 6502, designer of the KIM-1, and someone with at least three hours’ worth of interesting stories.

MakeIt Labs, the Nashua, New Hampshire hackerspace, has done everything right – they have their 501(c)(3), and they’ve been talking to the city about getting a new space. They have the option of moving into a space three times the size as their current one, and it’s cheaper than the current space. They have an indiegogo to raise the renovation funds for the new space. Oh, hackaday.io supports pages for hackerspaces. Just pointing that out.

Speaking of hackerspaces, yours needs this sign.

A 3-DAY DESERT CAMPING AND TECH-FEST WITH BEER. That’s all you need to know about Arduino Day, an event being held next weekend in the Mojave.

Want to hide from the NSA, or whatever governments or corporate interests are listening in on your phone? Stick it in a microwave. [WhiskeyTangoHotel] tested out a Tek RSA306 spectrum analyzer in a microwave, once with the door open, once with the door closed. If you’re exceptionally clever or have access to Wikipedia, you can figure out what frequencies will leak out of a microwave given the size of the holes in the metal mesh.

Here’s a Flintstones toilet paper holder. It would have been a phonograph, but no one could find a cooperative turtle and bird.

It has been brought to our attention that everyone should be aware ucapps.de still exists. If you want something that does everything with MIDI and SID chips, there you go.

BeagleBones At MRRF

[Jason Kridner] – the BeagleBone guy – headed out to the Midwest RepRap Festival this weekend. There are a lot of single board computers out there, but the BeagleBoard and Bone are perfectly suited for controlling printers, and motion control systems thanks to the real-time PRUs on board. It’s not the board for you if you want to play retro video games or build a media center; it’s the board for building stuff.

Of interest at the BeagleBooth were a few capes specifically designed for CNC and 3D printing work. There was the CRAMPS, a clone of the very popular RAMPS 3D printer electronics board made for the Beagle. If you’re trying to control an old mill that is only controllable through a parallel port, here’s the board for you. There are 3D printer boards with absurd layouts that work well as both printer controller boards and the reason why you should never come up with the name of something before you build it.

[Jason]’s trip out to MRRF wasn’t only about extolling the virtues of PRUs; Machinekit, a great motion control software, was also there, running on a few Beagles. The printer at the BeagleBooth was running Machinekit and apart from a few lines of GCode that sent the head crashing into the part, everything was working great.

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Horn Antenna

Building A Horn Antenna For Radar

So you’ve built yourself an awesome radar system but it’s not performing as well as you had hoped. You assume this may have something to do with the tin cans you are using for antennas. The obvious next step is to design and build a horn antenna spec’d to work for your radar system. [Henrik] did exactly this as a way to improve upon his frequency modulated continuous wave radar system.

To start out, [Henrik] designed the antenna using CST software, an electromagnetic simulation program intended for this type of work. His final design consists of a horn shape with a 100mm x 85mm aperture and a length of 90mm. The software simulation showed an expected gain of 14.4dB and a beam width of 35 degrees. His old cantennas only had about 6dB with a width of around 100 degrees.

The two-dimensional components of the antenna were all cut from sheet metal. These pieces were then welded together. [Henrik] admits that his precision may be off by as much as 2mm in some cases, which will affect the performance of the antenna. A sheet of metal was also placed between the two horns in order to reduce coupling between the antennas.

[Henrik] tested his new antenna in a local football field. He found that his real life antenna did not perform quite as well as the simulation. He was able to achieve about 10dB gain with a field width of 44 degrees. It’s still a vast improvement over the cantenna design.

If you haven’t given Radar a whirl yet, check out [Greg Charvat’s] words of encouragement and then dive right in!

RaspPi2 Keyboard

RaspPi/Keyboard Project Called Kiiboard, Still Pronounced ‘keyboard’

[b10nik] wrote in to tell us about a pretty sweet project that he just finished up. It’s a mechanical keyboard with an integrated Raspberry Pi 2 Model B inside.

[b10nik] purchased a new Filco Ninja Majestouch-2 keyboard just for this project. Although it may make some people cringe, the keyboard was immediately taken apart in order to find an open cavity for the Raspberry Pi. Luckily there was space available towards the left rear of the keyboard case.

RaspPi2 Keyboard insideIf you are familiar with the Raspberry Pi 2 Model B, you know that all of the connections are not on the same side of the board. The USB, audio, HDMI and Ethernet jacks were removed from the PCB. The Ethernet port is not needed since this hack uses WiFi, but those those other ports were extended and terminated in a custom 3D printed I/O panel . The stock keyboard case had to be cut to fit the new panel which results in a very clean finished look.

There’s one more trick up this keyboard’s sleeve, it can be used with the internal Raspberry Pi or be used as a standard keyboard. This is done by way of a FSUSB30MUX USB switch IC that completely disconnects the Raspberry Pi from the keyboard’s USB output.

For another RaspPi/Keyboard solution, check out this concept from a few years ago using a Cherry G80-3000 mechanical keyboard.

 

Swapping Dev Board Crystals To Suit Your Needs

Microcontroller Dev Boards have the main hardware choices already made for you so you can jump right into the prototyping by adding peripherals and writing code. Some of the time they have everything you need, other times you can find your own workarounds, but did you ever try just swapping out components to suit? [Andy Brown] documented his process of transplanting the clock crystal on an STM32F4 Discovery board.

Even if you don’t need to do this for yourself, the rework process he documented in the clip after the break is fun to watch. He starts by cleaning the through-hole joints of the crystal oscillator with isopropyl alcohol and then applies some flux paste to each. From there the rest is all hot air. The crystal nearly falls out due to gravity but at the end he needs to pluck it out with his fingers. We’re happy to see others using this “method” as we always feel like it’s a kludge when we do it. Next he grabs the load caps with a pair of tweezers after the briefest of time under the heat.

We’d like to have a little bit of insight on the parts he replaces and we’re hoping there are a few crystal oscillator experts who can leave a comment below. [Andy] calculates a pair of 30pf load caps for this crystal. We understand the math but he mentions a common value for board and uC input capacitance:

assuming the commonly quoted CP + CI = 6pF

So we asked and [Andy] was kind enough to share his background on the topic:

It’s a general “rule of thumb” for FR4 that the stray capacitance due to the traces on the board and the input (lead) capacitance of the the MCU is in in the range of 4-8pF. I’m used to quoting the two separately (CP,CI) but if you look around you’ll see that most people will combine the two and call it just “CP” and quote a value somewhere between 4 and 8pF. It’s all very “finger in the air” and for general purpose MCU clocks you can get away picking the mid-value and be done with it.

That leaves just one other question; the original discovery board had an in-line resistor on one of the crystal traces which he replaces with a zero ohm jumper. Is it common to include a resistor and what is the purpose for it?

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