Up Your Tiny House Game With Stone Age Hacks

January 18, 2016 by Dan Maloney 63 Comments

Bare feet, bare hands, and bare chest – if it weren’t for the cargo shorts and the brief sound of a plane overhead, we’d swear the video below was footage that slipped through a time warp. No Arduinos, no CNC or 3D anything, but if you doubt that our Stone Age ancestors were hackers, watch what [PrimitiveTechnology] goes through while building a tile-roofed hut with no modern tools.

The first thing we’ll point out is that [PrimitiveTechnology] is not attempting to be (pre-)historically accurate. He borrows technology from different epochs in human history for his build – tiled roofs didn’t show up until about 5,000 years ago, by which time his stone celt axe would have been obsolete. But the point of the primitive technology hobby is to build something without using any modern technology. If you need a fire, you use a fire bow; if you need an axe, shape a rock. And his 102 day build log details every step of the way. It’s fascinating to watch logs, mud, saplings, rocks and clay come together into a surprisingly cozy structure. Especially awesome if a bit anachronistic is the underfloor central heating system, which could turn the hut into a lovely sauna.

Primitive technology looks like a fascinating hobby with a lot to teach us about how we got to now. But if you’re not into grubbing in the mud, you could always 3D print a clay hut. We’re not sure building an enormous delta-bot is any easier, though.
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Running Calculus On An Arduino

January 18, 2016 by Will Sweatman 39 Comments

It was Stardate 2267. A mysterious life form known as Redjac possessed the computer system of the USS Enterprise. Being well versed in both computer operations and mathematics, [Spock] instructed the computer to compute pi to the last digit. “…the value of pi is a transcendental figure without resolution” he would say. The task of computing pi presents to the computer an infinite process. The computer would have to work on the task forever, eventually forcing the Redjac out.

Calculus relies on infinite processes. And the Arduino is a (single thread) computer. So the idea of running a calculus function on an Arduino presents a seemingly impossible scenario. In this article, we’re going to explore the idea of using derivative like techniques with a microcontroller. Let us be reminded that the derivative provides an instantaneous rate of change. Getting an instantaneous rate of change when the function is known is easy. However, when you’re working with a microcontroller and varying analog data without a known function, it’s not so easy. Our goal will be to get an average rate of change of the data. And since a microcontroller is many orders of magnitude faster than the rate of change of the incoming data, we can calculate the average rate of change over very small time intervals. Our work will be based on the fact that the average rate of change and instantaneous rate of change are the same over short time intervals.

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Continuing Education Via Wheel Balancing

January 18, 2016 by Al Williams 20 Comments

There’s an old saying that you should make things twice. Once to figure out how to build the thing, and again to build it the right way. [Pmbrunelle] must agree. His senior project in college was a machine to balance wheels. It was good enough for him to graduate, but he wanted it to be even better.

The original machine required observation of measurements on an oscilloscope and manual calculations. [Pmbrunelle] added an AVR micro, a better motor drive, and made a host of other improvements. As you can see in the video below, the machine works, but [Pmbrunelle] still wasn’t happy.

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What’s In A Tool? A Case For Made In USA.

January 18, 2016 by Gerrit Coetzee 253 Comments

A lot of people make the argument that you can’t go wrong buying a tool made in USA, Germany, Japan, Switzerland, etc. They swear that any Chinese tool will be garbage and it’s not worth purchasing them. Now, any discerning mind will say, “Wait a minute, why? China has a huge economy, experienced people, and the ability to use all the scary chemicals that make the best steel. Why would their tools be any better or worse than ours?” It’s a very valid argument. There are lots of Chinese tools that are the best in the world. Most of what we see in our stores are not. So what is the difference. Why does a country who can make the best tools not make the best tools? Surely it isn’t purely cost cutting. Is it cultural? The opinion I wish to put forth is that it’s a matter of design intent communication.

I’ve worked as an engineer in industry. The one common thread between a quality product and a bad product has always been this, ”Is the person who designed the product involved in making the product?” If the person or peoples who imbued the design intent into the original product are actively involved in and working towards the execution of that product, that product has a vastly greater chance of being good. Or in other words: outsourcing doesn’t produce a bad product because the new people making the product don’t care. It makes a bad product because the people who understand the intent behind the product are separated from its execution.

As you can see the export made crescent wrench is not made to the same tolerances as the previous wrench.

Let’s take the Crescent wrench as an example. Crescent wrenches used to be made in USA. In the past few years they have begun to make them in China. We can spot many visual differences right away. The new Crescent wrench has a different shape, the logo has changed and the stamping for the logo is dodgy, and worse, the tool just doesn’t operate as well as it used to. The jaws aren’t as hard and they wiggle more. What happened? How could Crescent mess up their flagship so badly. Surely they intended just to cut costs, not to reduce quality. This isn’t shameful in itself

What happened to the Crescent wrench is easily explained by anyone who has seen a product from design to execution before. A factory in the USA set out to make a good adjustable wrench. Hundreds of engineers and employees worked in a building to make a good wrench. When their machines didn’t work, they came up with solutions. When their quality was lacking, they implemented better processes. They had a list of trusted suppliers. They could guarantee that the materials that came in would be imbued with their vision and intent when the product came out. The intent and will of all those people built up in one place over time.

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Precision CNC Drawing With EtchABot

January 18, 2016 by Rud Merriam 20 Comments

Turning the classic toy Etch-A-Sketch into a CNC drawing tablet intrigues a large number of hackers. This version by [GeekMom] certainly takes the award for precision and utility. Once you build something like this, you can hardly stop writing firmware for it; [GeekMom] produced an entire Arduino library of code to allow joystick doodling, drawing web images, and a self-erasing spirograph mode. The topper is the version that runs as a clock!

The major hassle with making a CNC version of this toy is the slop in the drawing mechanism. There is a large amount of backlash when you reverse the drawing direction. If that isn’t bad enough, the backlash is different in the vertical or horizontal directions. Part of [GeekMom’s] presentation is on how to measure and correct for this backlash.

The EtchABot uses three small stepper motors. Two drive the drawing controls and the third flips the device forward to erase the previous drawing. The motors are each controlled by a ULN2003 stepper motor drivers. An Arduino Uno provides the intelligence. Optional components are a DS3231 Real Time Clock and a dual axis X-Y joystick for the clock and doodling capability. Laser cut wood creates a base for holding the Etch-A-Sketch and the electronics.

The write up and details for this project are impressive. Be sure to check out the other entries in [GeekMom’s] blog. Watch the complete spirograph video after the break.

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Emulating And Cloning Smart Cards

January 18, 2016 by Brian Benchoff 33 Comments

A few years ago, we saw a project from a few researchers in Germany who built a device to clone contactless smart cards. These contactless smart cards can be found in everything from subway cards to passports, and a tool to investigate and emulate these cards has exceptionally interesting implications. [David] and [Tino], the researchers behind the first iteration of this hardware have been working on an improved version for a few years, and they’re finally ready to release it. They’re behind a Kickstarter campaign for the ChameleonMini, a device for NFC security analysis that can also clone and emulate contactless cards.

While the original Chameleon smart card emulator could handle many of the contactless smart cards you could throw at it, there at a lot of different contactless protocols. The new card can emulate just about every contactless card that operates on 13.56 MHz.

The board itself is mostly a PCB antenna, with the electronics based on an ATXMega128A4U microcontroller. This micro has AES and DES encryption engines, meaning if your contactless card has encryption and you have the cryptographic key, you can emulate that card with this device. They’re also making a more expensive version that also has a built-in reader that makes the ChameleonMini a one-stop card cloning tool.

Recursive Soldering Iron Hacking

January 17, 2016 by Rud Merriam 39 Comments

We’ve all done it. You’re walking out the door or maybe you’ve even gotten on the road when the question hits, “Did I leave the [coffee pot | stove | hair curler | soldering iron ] on?” [Daniel Johnson’s] problem was even worse. He couldn’t tell if his Hakko-936 soldering iron was off because the LED indicator wasn’t always on. Instead it flashed. He fixed that problem and along the way hacked his battery powered soldering iron since he was out of batteries. Now that’s perseverance.

Hacked Soldering Iron to Hack Soldering Iron — Soldering Iron Hack Recursion

The Hakko’s LED turned on whenever the power turned on to heat the tip. That was about every 5 seconds once the tip was hot. But just as a watched pot never boils, a watched LED never seems to flash. After determining the LED was driven by a comparator he decide to unsolder it as part of his hack. He wisely decided using the Hakko on itself was not a good idea so reached for the battery-powered portable iron, which was sadly battery-free. Undaunted, he wired the portable to a power supply and when 4.5 volts didn’t melt the solder cranked it up to 6 volts.

Back to the Hakko, he replaced the red LED with a RBG LED but used only the red and green leads. The green was tied to the 24v power supply through a hefty 47k ohm resistor, and the red was tied to the comparator. A little masking tape to hold things in place and provide insulation finished the job. Now when the Hakko is on the green LED is lit and the red LED shows the heating cycle. Quite clever.