Robotic Arm Sports Industrial Design, 3D-Printed Cycloidal Gears

August 14, 2020 by 6 Comments

[Petar Crnjak]’s Faze4 is a open source robotic arm with 3D printable parts, inspired in part by the design of industrial robot arms. In particular, [Petar] aimed to hide wiring and cables inside the arm as much as possible, and the results look great! Just watch it move in the video below.

Cycloidal gearboxes have been showing up in robotic arm projects more and more, and Faze4 makes good use of them. Why cycloidal gears? They are readily 3D printed and offer low backlash, which makes them attractive for robotic applications. There’s no need to design cycloidal gears from scratch, either. [Petar] found this cycloidal gear generator in OnShape extremely useful when designing Faze4.

The project’s GitHub repository has all the design files, as well as some video demonstrations and a link to assembly documentation for anyone who would like to make their own. Watch Faze4 go through some test movements in the video embedded below.

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IRobot Makes Learning Robot More Affordable

August 6, 2020 by 10 Comments

When you think of iRobot, you probably think of floor cleaning or military robots. But they also have a set of robots aimed at education. The Root robot — an acquisition the company made in 2019 — originally targeted classrooms and cost about $200 each. A new version costs about $130 and is a better fit for home users.

The original version  — Root rt1 — is still available, but the rt0 version has several missing features to hit the desired price. What’s missing? Apparently, the rt1 can stick to a whiteboard using magnets, but that feature is missing on the rt0. There are also no “cliff” sensors or color scanner.

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Telepresence Robot Navigates Upgrades

August 6, 2020 by 3 Comments

As time marches on and a good percentage of us are still isolating from society at large, the progress of technology isn’t kept as stagnant. Earlier this year we featured a project about a much-needed small telepresence robot with an exceptionally low barrier for entry, and with the progress of time it has received several upgrades and some crowdfunding, all while preserving its original intent of a simple and easily-operated way of keeping in contact with others.

The new robot is still based on the cardboard design that holds a smartphone and drives it around using a microcontroller platform, but thanks to its small size and low power requirement this seems to suit it nicely. Improvements over the original design include a more robust one-size-fits-all phone mount and a more refined cardboard body. Also, since the small size is a little bit of a downside when navigating anywhere that isn’t a desk or counter, the new version makes it easier to make modifications such as adding a pedestal which can elevate the phone and improve the experience of the remote driver. A number of other optional modifications are possible as well, including a grabbing arm.

While telepresence robots unfortunately are needed now more than ever, we are happy to see people like [Ross] take on projects like this which will hopefully help improve our shared situation by allowing us to have a more involved level of contact with people we would otherwise prefer to see in person. If you’d like to build your own without waiting on the crowdfunding, be sure to check out the original project we featured back in April.

Miles The Spider Robot

August 6, 2020 by 7 Comments

Who doesn’t love robotic spiders? Today’s biomimetic robot comes in the form of Miles, the quadruped spider robot from [_Robox].

Miles uses twelve servos to control its motion, three on each of its legs, and also includes a standard HC-SR04 ultrasonic distance sensor for some obstacle avoidance capabilities. Twelve servos can use quite a bit of power, so [_Robox_] had to power Miles with six LM7805 ICs to get sufficient current. [_Robox_] laser cut acrylic sheets for Miles’s body but mentions that 3D printing would work as well.

Miles uses inverse kinematics to get around, which we’ve seen in a previous project and is a pretty popular technique for controlling robotic motion. The Instructable is a little light on the details, but the source code is something to take a look at. In addition to simply moving around [_Robox_] developed code to make Miles dance, wave, and take a bow. That’s sure to be a hit at your next virtual show-and-tell.

By now you’re saying “wait, spiders have eight legs”, and of course you’re right. But that’s an awful lot of servos. Anyway, if you’d rather 3D print your four-legged spider, we have a suggestion.

Let’s Take A Closer Look At This Robotic Airship

July 22, 2020 by 30 Comments

It’s not a balloon, however shiny its exterior may seem. This miniature indoor robotic airship created by the University of Auckland mechanical engineering research group [New Dexterity] is an asymmetric system experimenting with the possibilities of an open-source helium-based airship.

Why a helium airship, as opposed to a fixed wing aircraft? The group wanted to experiment with the advantages of lighter-than-air (LTA) travel, namely the higher mobility and looser path planning constraints. Furthermore, LTA airships have a less obstructed field of vision and fewer locomotion issues. While unmanned aerial vehicles (UAV) may be capable of hovering in one place, their lift is generated by rotor thrust, which drains their batteries quickly in the order of minutes. LTA airships can hover for longer periods of time.

The design was created for educational and research purposes, focusing on the financial feasibility of manufacturing the platform, the environmental impact of the materials, and the helium loss through the balloon-like envelope. By measuring these parameters, the researchers are able to study the effects of circumstances such as the cost of indoor commercial balloons and the mechanical properties of balloon materials.

The airship gondola was designed and 3D printed in a modular fashion, then attached to the envelope with Velcro. The placement with respect to the horizontal symmetry of the gondola was done for flight stability, with several configurations tested for the side rotor angle.

The group open-sourced their CAD files and ROS interface for controlling the airship. They primarily use off-the-shelf components such as Raspberry Pi boards, propellers, a DC single brushed motor driver carrier, and LiPo batteries for a total cost of $90 for the platform, with an addition $20 for the balloon and initial helium filling. The price is comparable to the cost of indoor blimps like the Blimpduino 2.0.

You can check out the completed airship below, where the team demonstrates its path following capabilities based on a carrot chasing path finding algorithm. And if you’re interested in learning more about the gotchas of building lighter-than-air vehicles, check out [Sophi Kravitz’s] blimp talk from Hackaday Belgrade.

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Robot, Sudo Fold My Laundry

July 22, 2020 by 11 Comments

[Ty Palowski] doesn’t like folding his many shirts. He saw one of those boards on TV that supposedly simplifies folding, but it does require you to manually move the board. That just won’t do, so [Ty] motorized it to create a shirt folding robot.

The board idea is nothing new, and probably many people wouldn’t mind the simple operation required, but what else are you going to do with your 3D printer but make motor mounts for a shirt folding machine? The folding board is, of course, too big for 3D printing so he made that part out of cardboard at first and then what looks like foam board.

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A Robotic Stylist For Your Lockdown Lengthened Locks

July 14, 2020 by 19 Comments

It’s perhaps easy to think that despite the rapid acceleration of technology that there are certain jobs that will never be automated out of existence. Generally the job said to be robot-proof is the one held by the person making the proclamation, we notice. But certainly the job of cutting and styling people’s hair could never be done by a robot, right?

We wouldn’t bet the farm on it, although judging by [Shane Wighton]’s quarantine haircut robot, it’ll be a while before the stylists of the world will be on the dole. Said to have sprung from the need to trim his boyishly long hair, the contraption is an object lesson recreating the subtle manual skills a stylist brings to every head they work on — there’s a reason it takes 1,500 hours or more of training to get a license, after all. [Shane] discovered this early, and realized that exactly replicating the manual dexterity of human hands was a non-starter. His cutting head uses a vacuum to stand the hair upright, 3D-printed fingers to grip a small bundle of hair, and servo-driven scissors to cut it to length. The angle of attack of the scissors can be adjusted through multiple axes, and the entire thing rotates on a hell-no-I’m-not-putting-my-head-in-that-thing mechanism.

To his great credit, [Shane] braved the machine as customer zero, after only a few non-conclusive life-safety tests with a dummy head and wig. We won’t spoil the ending, but suffice it to say that the thing actually worked with no bloodshed and only minimal damage to [Shane]’s style. The long-suffering [Mrs. Wighton], however, was not convinced to take a test drive.

In all seriousness, kudos to [Shane] for attacking such a complex problem. We love what he’s doing with his builds, like his basketball catcher and his robo-golf club, and we’re looking forward to more.

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