Adding Spindle Direction And Coolant Control To Your CNC Machine

June 20, 2014 by 11 Comments

CNC3020 spindle direction control and coolant system

[Peter] is back at it, again modding his CNC3020 router. This time he’s adding a coolant system and spindle direction control. If you have ever tried cutting plexiglass using a mill, router or even a band saw, then you know it is common for those plastic chips to melt together and form a crusty trail of goobers directly behind the cutting tool. Turning down the spindle speed helps a little but the intent of the coolant system is to eliminate the globular mess all together.

It appears the coolant flow is open loop, meaning the initial coolant reservoir is not replenished automatically. The coolant starts in a container and is moved via a pump through a silicone hose. At the end of the hose there is a nozzle mounted to the Z axis which points the coolant stream at the tool bit. The nozzle is plastic and made from a re-purposed and modified flux application container. [Peter] took advantage of the machine’s bed being made of slotted extruded aluminum. The bed catches the coolant which then travels down the channels to the front of the machine where it is collected in a custom made bin. The parts of this plexi bin were actually cut out using this machine! Gravity then drains the contents of this bin into another container residing at a lower altitude.

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The Ultimate Tiny Altimeter

June 20, 2014 by 11 Comments

altimeter

While traditionally a project geared more toward the model rocket crowd, a lot of people are flying quadcopters these days, and knowing the altitude your RC aircraft reached is a nice thing to know. [Will] came up with a very nice, very small, and very lightweight altimeter that’s perfect for strapping to microquads, their bigger brothers, and of course model rockets. As a nice bonus, it also looks really cool with an exceedingly retro HP bubble display.

The components used in this tiny altimeter include a MEMS altitude and pressure sensor, HP bubble display featuring four seven-segment LEDs, an Arduino Pro Mini, and a tiny 40 mAh LiPo capable of powering the whole contraption for hours.

In the video below, [Will] shows off the functions of his altimeter, sending it aloft on a quadcopter to about 100 ft. There are settings for displaying the minimum, maximum, and delta altitudes, all accessed with a single button.

While it’s not the most feature packed altimeter out there, it’s still much better than commercial offerings available for the model rocket crowd.

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BeagleBone Blacks Still Not Available, Here’s Blue Steel

June 19, 2014 by 63 Comments

zoolander

The BeagleBone Black has been featured in an improbable number of awesome project, ranging from driving thousands of LEDs for a video display, to 3D printer controller boards. There’s a lot you can do with a tiny Linux board that’s much more powerful than the Raspberry Pi – if you can find one, that is. The BeagleBone Black has been out of stock everywhere for months now, with little sign of when distributors will receive some new stock.

Luckily, the BeagleBone Black is open source. Anyone can make them. Finally, someone did. It’s called Blue Steel, and notwithstanding the inevitable Zoolander references, it’s pretty much the same as the BeagleBone Black we all know and love.

There are a few differences between Blue Steel and the BeagleBone Black: Blue Steel doesn’t have an HDMI output, and the 4GB of on-board Flash featured on the BeagleBone isn’t found on Blue Steel. Still, it has the same processor, same amount of RAM, and the same connectors found in the BeagleBone Black.

You can pre-order Blue Steel here, with the boards eventually shipping at the end of the month. It’s the same price as the BeagleBone Black, not ideal considering the missing HDMI port and Flash storage. Still, you can actually buy it now, something you can’t say about the BeagleBone.

Clever Re-purposing Of A Power Drill Results In A Mini Wood Lathe

June 19, 2014 by 25 Comments

Power Drill Wood Lathe

Ever use a lathe? No? Neither had [Jack Hauweling], but that didn’t stop him from building his own and learning how!

Lathes are a lot of fun, especially for small wood working projects. Using mostly wood and a few small pieces of hardware, [Jack] was able to build one in an afternoon that works quite well!

He’s using a cheap corded power drill to drive the work piece, but what we really like is how he made the spur center and spur live center out of a few pieces of threaded rod and a standoff. It’s a simple system that lets him secure the work piece fairly easily simply by tightening the threaded shaft of the live center.

In the video after the break he goes through the entire build process and even shows off his first attempts at using the lathe — he actually was able to make a very nice tool grip on his third try!

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THP Hacker Bio: Infinityis

June 19, 2014 by 4 Comments

thp-contestant-bio-infinityis

That profile picture is full of pure joy! Meet [infinityis], aka [David Hoelscher] — don’t worry, we’re not revealing his secret identity; he posted his real name on his profile page.

His entry for The Hackaday Prize is a functional show piece to greet guests when they step into his home. His Waterfall Wall will serve as a way to separate the living space from the entryway. The top portion of it is a water feature which will be edge-lit with LEDs whose color will be controlled wirelessly. The bottom part of the wall will provide some storage space.

Join us after the break to find out more about [David], and check out his THP video for a brief introduction to his Waterfall Wall.

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The Analog Swiss Army Knife

June 19, 2014 by 33 Comments

11300

While FPGAs get all the credit for being the hip new thing, they are inherently digital devices. Without a proper ADC and DAC, you won’t be delving into the analog domain with your programmable logic. Maxim has just put out a chip that does just that: an analog swiss army knife with 20 pins that are configurable as analog to digital converter, digital to analog converters, GPIO, or any mix of the above.

The MAX11300 includes twenty IO ports, each capable of becoming an ADC, DAC, or GPIO, with pairs of ports capable of being configured as a logic level translator or an analog switch. The ADCs and DACs are 12-bit, with input and output ranges from -10V to +10V.

As a nice little bonus, the chip is controlled over SPI, making this an interesting device for a small “do anything analog” tool we’re sure will hit Tindie or Seeed Studio before the year is out. Luckily for whoever would create such a device, Maxim has a nice GUI for configuring each of the 20 pins on their chip, Of course Maxim already offers an evaluation kit for the MAX11300. It’s $100 USD and is Windows only.

The MAX11300 is available in either 40-pin TQFN or 48-pin TQFP packages (with the larger, easier to solder TQFP shipping later) for about $5.80 USD in quantity 1000, or $11.37 in quantity one.Video below showing off the MAX11300 reading and writing analog values to a few pins, and a good look at the configuration software.

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Banner for community voting

Astronaut Or Not! Your Vote Matters.

June 19, 2014 by 18 Comments

You know that little contest we’re running? The one that sends a grand prize winner into SPACE!

We’re happy to announce that community voting for The Hackaday Prize starts today. It’s an interface that we’ve been calling Astronaut or Not! We have hundreds of prizes to give away and this is your chance to decide who some of them go to.

Best Project Concept

This week we’re voting on the best project concept. Don’t vote on projects based on how much work they have done or how many pictures there are, pick the ones that have the potential to be the the best project. We’ll be sending shirts to the top 10 projects voted on over the next few days.

We don’t want this to be purely a popularity contest, so we’re shaking things up a bit. Instead of voting for a particular project we’re pairing the entries in random head-to-head match-ups, with Hackaday readers deciding the ultimate ranking. Check out the contenders, learn a bit about each project, then choose the one you think is more worthy of The Hackaday Prize.

Submit your entry now to be included!

Astronaut or Not isn’t going to decide the top prizes, all entries will still be reviewed by our various judging panels. We are planning to give away different prizes with each round of voting. So make sure you post your entry right away to get in on these giveaways!