Taking A Public Transit Display From Project To Product

November 17, 2023 by 16 Comments

We’ve noticed an uptick in “project to product” stories lately, which seems like a fantastic trend to us. It means that hackers are turning out projects that really resonate with people, to the degree that taking the leap and scaling up from a one-off to a marketable product is worth the inherent risk. And luckily enough for the rest of us, we get to learn from their experiences.

The latest example of this comes to us from [Stefan Schüller], who from the sound of things only reluctantly undertook the conversion of his LED matrix public transit sign into an actual product. The original project had a lot going for it; it looked fantastic, it was technologically simple, and it provided a valuable service. But as a project, it made certain assumptions and concessions that would cause problems when in the hands of a customer. Chief among these was the physical protection of the fragile LEDs, which could easily shear off the display modules if bumped or dropped. There were also firmware issues, such as access to the backend API that serves the transit data; requiring each customer to sign up for and configure their own API key is a non-starter for a product.

In the article, [Stefan] enumerates a long list of problems that going from project to product raises, as well as how he addressed them. The API issue was solved by implementing his own service, which acts as a middleman between the official API and his customers. A nice plexiglass and sheet-metal frame serves to protect the display, too. Design changes were made as well, not only to provide better functionality but to make manufacturing easier. [Stefan] also relates a tale of woe with regard to getting the display’s app into the app stores, something that few of us have to deal with when we’re just fiddling around with something on the bench.

All in all, [Stefan] does a great job walking us through the trials and tribulations of bringing a product to market. There are similar lessons in this production run scale-up, too, but with an entirely different level of project complexity.

Apple Archeology: The Future Once Had Server Side Computing In It

November 17, 2023 by 14 Comments

To read the IT press in the early 1990s, those far-off days just before the Web was the go-to source of information, was to be fed a rosy vision of a future in which desktop and server computing would be a unified and powerful experience. IBM and Apple would unite behind a new OS called Taligent that would run Apple, OS/2, and 16-bit Windows code, and coupled with UNIX-based servers, this would revolutionise computing.

We know that this never quite happened as prophesied, but along the way, it did deliver a few forgotten but interesting technologies. [Old VCR] has a look at one of these, a feature of the IBM AIX, which shipped with mid-90s Apple servers as a result of this partnership, in which Mac client applications could have server-side components, allowing them to offload computing power to the more powerful machine.

The full article is very long but full of interesting nuggets of forgotten 1990s computing history, but it’s a reminder that DOS/Windows and Novell Netware weren’t the only games in town. The Taligent/AIX combo never happened, but its legacy found its way into the subsequent products of both companies. By the middle of the decade, even Microsoft had famously been caught out by the rapid rise of the Web. He finishes off by creating a simple sample application using the server-side computing feature, a native Mac OS application that calls a server component to grab the latest Hacker News stories. Unexpectedly, this wasn’t the only 1990s venture from Apple involving another company’s operating system. Sometimes, you just want to run Doom.

A Canned Ham Ham Antenna

November 16, 2023 by 29 Comments

If you’d have asked us for odds on whether you could successfully turn a canned ham into an amateur radio antenna, we’d have declined the offer. Now, having seen [Ben Eadie (VE6SFX)]’s “hamtenna” project, we’d look at just about any “Will it antenna?” project with a lot less skepticism than before.

To be painfully and somewhat unnecessarily clear about [Ben]’s antenna, the meat-like product itself is not in the BOM for this build, although he did use it as sustenance. Rather, it was the emptied and cleaned metal can that was the chief component of the build, along with a few 3D printed standoffs and the usual feedline and connectors. This is a slot antenna, a design [Ben] recently experimented with by applying copper foil tape to his car’s sunroof. This time around, the slot was formed by separating the top and bottom of the can using the standoffs and electrically connecting them with a strip of copper tape.

Connected to a stub of coax and a BNC connector, a quick scan with a NanoVNA showed a fantastic 1.26:1 SWR in the center of the 70-cm ham band, and a nearly flat response all the way across the band. Results may vary depending on the size of canned ham you sacrifice for this project; [Ben]’s can measured just about 35 cm around, a happy half-wavelength coincidence. And it actually worked in field tests — he was able to hit a local repeater and got good signal reports. All that and a sandwich? Not too shabby.

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Robot Hand Has Good Bones

November 16, 2023 by 8 Comments

What do you get when you mix rigid and elastic polymers with a laser-scanning 3D printing technique? If you are researchers at ETH Zurich, you get robot hands with bones, ligaments, and tendons. In conjunction with a startup company, the process uses both fast-curing and slow-curing plastics, allowing parts with different structural properties to print. Of course, you could always assemble things from multiple kinds of plastics, but this new technique — vision-controlled jetting — allows the hands to print as one part. You can read the full paper from Nature or see the video below.

Wax with a low melting point encases the entire structure, acting as a support. The researchers remove the wax after the plastics cure.

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No TP? No Problem!

November 16, 2023 by 42 Comments

Among First World Problems, there can be few worse than running out of toilet paper. The horror! If you’re not able to do as we did yesterday and borrow a pack until more can be bought, then you’re not without options. A handy copy of the Daily Mail could be cut into squares and hung up in your Smallest Room, or you can even make your own with the help of this handy instructional video from [whoisandrewfahmy]. It appears from a casual search to be one of many such guides that appeared during the pandemic when the bog roll supply was seen as endangered, but it’s still interesting simply as a diversion into how something is made.

The process is surprisingly straightforward, starting with scrap paper, which is shredded and soaked before being boiled to break down to pulp. The pulp is then emulsified, and some body oil is added to remove the sandpaper-on-the-butt experience before being spread between a sheet and a piece of window screen to be ironed dry. It’s an energy-intensive process, so the Daily Mail is likely to be an easier stopgap if no friends can lend you a few rolls, but it’s left us here curious about papermaking. The butts of Hackaday may be safe from homemade TP, but that’s not to say that it wouldn’t be interesting to make other paper products. Check out the video below.

Of course, back in April 2020 we had our own solution to the pandemic toilet paper shortage. After you make your bespoke dunny roll, how can you wind it into a nice roll? Don’t worry. We got you.

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ColorReplica Is A Rainbow At Your Fingertips

November 16, 2023 by 15 Comments

Have you ever wanted to match paint to the color of a pillow, or make a website where the primary color matches your favorite shade of electrolytic capacitor? Then ColorReplica is the project for you.

At the heart of this build are two ESP32s, one of which controls the color picker, and the other lights up the 18 WS2812 LEDs and displays information on the OLED screen.

ColorReplica has two modes, ColorPicker and ColorCube. In ColorPicker mode, you just choose what color you want, adjust the brightness level, and choose between static and dynamic modes for the LEDs. [CiferTech] used the ESP32 touch pins extended to pads on the PCB to control different menu variables, which is a nice touch.

In ColorCube mode, there’s a secondary circuit with a color sensor an another ESP32. Once detected, it transmits the color data to the main device at the push of a button. The RGB LEDs turn that color, and shows the RGB, HEX, and HSV values on the OLED screen. If you’d like to make one of these yourself, everything is available on GitHub.

Want something a big more tangible? Check out this color picker that types HEX codes for you.

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Umbrella Antenna Protects You From Rain, But Not The Way You Think

November 16, 2023 by 8 Comments

You never know when you’ll be called upon to [MacGyver] your way out of an emergency. We can’t imagine what kind of situation would call for whipping up a satellite ground station for NOAA weather satellites from junk, but hey, it could happen.

And when it does, you’ll be ready — as long as you have an umbrella, some foil tape, and various bits and bobs like wire and an RTL-SDR dongle. That’s what [saveitforparts] used for his field-expedient build, at least in the first instance; as you can imagine, builds like this take a lot of tweaking to get right. The umbrella and foil tape form the main reflector for the antenna, with a pie tin, a scrap of wire, and some random twigs being used to build the antenna’s helical feed. Attached to a SAWbird LNA/filter and an RTL-SDR plugged into a dodgy second-hand phone, he was able to get at least some kind of data from one of the GOES satellites, but it wasn’t great.

Switching the feed to a commercially available log periodic antenna worked much better, with some partial decodes of weather map data. Actually, getting anything at all with a setup like this is impressive enough for us to call it a win. It shows that the umbrella approach to antennas is valid; but then again, we already knew that.

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