Robot Vs. Superbug

November 30, 2019 by Bryan Cockfield 6 Comments

Working in a university or research laboratory on interesting, complicated problems in the sciences has a romanticized, glorified position in our culture. While the end results are certainly worth celebrating, often the process of new scientific discovery is underwhelming, if not outright tedious. That’s especially true in biology and chemistry, where scaling up sample sizes isn’t easy without a lot of human labor. A research group from Reading University was able to modify a 3D printer to take some of that labor out of the equation, though.

This 3D printer was used essentially as a base, with the printing head removed and replaced with a Raspberry Pi camera. The printer X/Y axes move the camera around to all of the different sample stored in the print bed, which allows the computer attached to the printer to do most of the work that a normal human would have had to do. This allows them to scale up massively and cheaply, presumably with less tedious inputs from a large number of graduate students.

While the group hopes that this method will have wide applicability for any research group handling large samples, their specific area of interest involves researching “superbugs” or microbes which have developed antibiotic resistance. Their recently-published paper states that any field which involves bacterial motility, colony growth, microtitre plates or microfluidic devices could benefit from this 3D printer modification.

Building Your Own Tensegrity Structure

November 29, 2019 by Sharon Lin 37 Comments

It seems that tensegrity structures are trending online, possibly due to the seemingly impossible nature of their construction. The strings appear to levitate without any sound reason, but if you bend them just the right way they’ll succumb to gravity.

The clue is in the name. Tensegrity is a pormanteau of “tension” and “integrity”. It’s easiest to understand if you have a model in your hand — cut the strings and the structure falls apart. We’re used to thinking of integrity in terms of compression. Most man-made structures rely on this concept of engineering, from the Empire State Building to the foundation of apartment building.

Tensegrity allows strain to be distributed across a structure. While buildings built from continuous compression may not show this property, more elastic structures like our bodies do. These structures can be built on top of smaller units that continuously distribute strain. Additionally, these structures can be contracted and retracted in ways that “compressionegrities” simply can’t exhibit.

How about collapsing the structure? This occurs at the weakest point. Wherever the load has the greatest strain on a structure is where it will likely snap, a property demonstrable in bridges, domes, and even our bodies.

Fascinated? Fortunately, it’s not too difficult to create your own structures.

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Supercon Talk: Sophy Wong Is Designing The Future Of Wearable Technology

November 27, 2019 by Tom Nardi 23 Comments

For many of us, the term “wearable technology” conjures up mental images of the Borg from Star Trek: harsh mechanical shapes and exposed wiring grafted haphazardly onto a human form that’s left with a range of motion just north of the pre-oilcan Tin Man. It’s simply a projection of the sort of hardware we’re used to. Hacker projects are more often than not a mass of wires and PCBs held in check with the liberal application of hot glue, with little in the way of what could be called organic design. That might be fine when you’re building a bench power supply, but unfortunately there are not many right angles to be found on the human body.

Believe it or not, this garment designed by Sophy Wong is 3D-printed

Thankfully, we have designers like Sophy Wong. Despite using tools and software that most of us would associate with mechanical design, her artistic eye and knowledge of fashion helps her create flexible components that conform to the natural contours of the wearer’s body. Anyone can take an existing piece of hardware and strap it to a person’s arm, but her creations are designed to fit like a tailored piece of clothing; a necessary evolution if wearable technology is ever going to progress past high-tech wrist watches.

During her talk “Made With Machines: 3D Printing & Laser Cutting for Wearable Electronics” at the 2019 Hackaday Superconference in Pasadena, Sophy walked attendees through the design process that she’s honed over years of working on wearable creations. Her designs start in the physical world, occasionally taking the form of sketches drawn directly onto the surface of whatever she’s working on, before being digitized and reproduced.

Featuring graceful curves and tessellated patterns that create a complex and undeniably futuristic look, many of her pieces would be exceptionally difficult to create without modern additive or subtractive manufacturing methods. But even still, Sophy explains that 3D printers and laser cutters aren’t magic; these machines free us from time consuming repetitive tasks, but the skill and effort necessary to create the design files they require are far from trivial.

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Wipe Your Nozzle To Avoid Stringing

November 25, 2019 by Al Williams 21 Comments

[Design Prototype Test] likes his Ender 3 printer. There was only one problem. When printing PETG — which is notorious for stringing — the hot end would pick up material and eventually ruin the print. The answer was to mount a cheap Harbor Freight brush somewhere and make the head pass over it after each layer. You can see the video of the design, below.

It sounds as though it worked well and after explaining the concept, he dives into the details of how he designed the fixture and how he mounted it. There’s a lot of good information in there about his particular toolchain and workflow.

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A 3D Printer Scratch Built For Your Viewing Pleasure

November 23, 2019 by Tom Nardi 14 Comments

Today it’s almost always cheaper to buy an imported 3D printer kit than it is to source your own parts and build one yourself. But that doesn’t stop people from doing it anyway. Whether they’re looking for something a bit more solid, or just want to do things their own way, there are still valid reasons to design and build your own machine. Luckily for us in the audience, [Rob Mech] decided to document the build of his custom “LayerFused C201” printer on his YouTube Channel.

If you’ve ever dreamed of taking the plunge and building a 3D printer exactly the way you want, but were never able to manage the time, this seven video series might be the next best thing. Each video takes you through a different step of the construction, from building the frame out of aluminum extrusion all the way to wiring up the endstop switches and the 32-bit SKR v1.3 controller. There’s even a video that introduces the viewer to the concept of a “Frankenstein” printer that uses cobbled together parts just long enough to produce its own final components.

All told, [Rob] says the Bill of Materials for the LayerFused C201 comes to at least $200, but that’s going to take shopping around for the lowest possible prices and potentially even salvaging some components from other machines and projects. Like we said, building a cheap printer is absolutely not the goal here; it’s all about building a printer you want to use. Continue reading “A 3D Printer Scratch Built For Your Viewing Pleasure” →

How To 3D Print Your Identical Twin

November 23, 2019 by Lewin Day 10 Comments

It’s possible to have an enjoyable weekend touring a city with a stolen cardboard cutout from some advertising display or other. However, it’s 2019, and 3D printing means you can go so much further. [Simon] of RCLifeOn went so far as to print a lifesized body double of himself, and it’s only slightly creepy! (Video, embedded below.)

The model was sourced from a 3D scan [Simon] had done with commercial hardware. An Optimus P1 industrial-grade 3D printer was used to print the parts, with total printing time being around 200 hours. Adhesive was used to join the various segments together, and the assembly was then sanded and primed, ready for paint.

Unwilling to tackle the task alone, [Simon] enlisted a professional painter to help put the finishing touches on the piece. The end result is impressive, particularly from a distance. [Simon 2.0] was then sent out to the city centre, aiming to raise money from bewildered passers by.

We suspect the market for custom body doubles will only increase as the technology to create them becomes more widespread. If you’ve tackled a similar project, be sure to let us know. Video after the break.

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IREnE Goes Around

November 23, 2019 by Richard Baguley 3 Comments

Timelapse rigs are awesome because you can spice up your videos with more interesting panning and tilting timelapse shots. So, why not build yourself one? That’s what [td0g] decided to do, and the result is IREnE, a rather nice homemade 3DOF rig that fits onto a standard tripod. 3DOF means that it has three degrees of freedom: the camera can be rotated on the tripod, moved linearly on an extending arm away from the tripod head and rotated around its own axis. In other words: it can pan past an object while rotating the camera to keep the object centered in the frame.

IREnE stands for Inverted Radial Extension Eggtimer, a play on the dual radial nature of the device and how photographers use egg timers for this sort of thing. It’s also a sneaky tribute to a foe of Sherlock Holmes. The rig is driven by three NEMA 17 motors and an ATMega328p, all powered by a Dewalt powertool battery and his own DeWatt power adapter. the rig also has a secondary function with minor modifications as a pancake printer.

Breakfast aside, there are a few caveats to this project. While a tripod is fine for stabilizing a camera on the top of it, offsetting the weight like this makes the tripod unstable. [td0g] did add a few welded stabilizer bars that brace it to more stable, but the whole thing should be used with some caution. The camera sits on a 1-inch square aluminium extruder that [td0g] claims is robust enough to hold his Canon D7, but I am not sure I would trust it with my expensive equipment.

This is the fifth high-quality build we have seen from [td0g]: we previously covered the excellent high-speed LED flash, great telescope mount, high-speed chronograph, and wood-burning ATX power supply hack.

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